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PowerTec 2000C User Manual

PowerTec 2000C
69 pages
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Repair Center for Powertec Drives and Motors
460 Milford Parkway
Milford, OH . 45150
www.motorsystems.com
513-576-1725
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PowerTec 2000C Specifications

General IconGeneral
BrandPowerTec
Model2000C
CategoryEngine
LanguageEnglish

Summary

POWER SUPPLY LIMITATIONS

MOTOR PROTECTION CONSIDERATIONS

1.0 INTRODUCTION

1.1 BRUSHLESS MOTOR TECHNOLOGY

Explains brushless DC motor technology and its benefits compared to AC motors.

1.2 NON-REGEN VERSUS REGEN OPERATION

Compares non-regenerative and regenerative drive capabilities.

1.3 A BRUSHLESS DC PRIMER

Basic explanation of how a brushless DC motor control works.

1.4 BRUSHLESS MOTOR BENEFITS

Key advantages of using POWERTEC Brushless DC motors and controls.

1.5 HOW TO USE THIS MANUAL

Guidance on navigating and utilizing the instruction manual effectively.

2.0 APPLICATION DATA

2.1 ELECTRICAL RATINGS

Detailed electrical specifications including voltage, power, and current ratings.

2.2 DIMENSIONS

Physical dimensions for chassis and NEMA 1 enclosures.

2.3 ENVIRONMENTAL

Operational requirements for altitude, temperature, and humidity.

2.4 PERFORMANCE

Key performance metrics like speed regulation and accuracy.

2.5 CUSTOMER ADJUSTMENTS

List of adjustable parameters for tuning drive operation.

2.6 INDICATORS

Description of status LEDs on control boards.

2.7 TERMINAL DESCRIPTIONS

Explanation of each terminal's function on control boards.

3.0 PHYSICAL INSTALLATION

3.1 RECEIVING

Instructions for inspecting and handling received equipment.

3.2 BEFORE INSTALLATION

Precautions and preparation steps before mounting the unit.

3.3 INSTALLATION

Guidelines for mounting the chassis and enclosure.

3.4 THERMAL CONSIDERATIONS

Requirements for air flow and ambient temperature for proper cooling.

5.0 OPERATION

5.1 ANALOG INPUT OPERATION

Covers speed reference, minimum speed, accel/decel, max speed, ramp stop, and jog functions.

5.2 DIGITAL MODE

Operating the control using a digital frequency signal.

5.3 CURRENT LIMIT

Setting the maximum output current to protect the motor and drive.

5.4 GAIN AND STABILITY

Tuning parameters for optimal control loop performance.

4.0 ELECTRICAL INSTALLATION

4.1 GENERAL REQUIREMENTS

Essential considerations for proper electrical installation.

4.2 POWER SUPPLY

Specifications and requirements for the input power source.

4.3 CONNECTING THE MOTOR

Procedures for physically connecting the motor to the control.

4.3.1 MOTOR LEADS

Proper connection of motor wires to the control terminals.

4.3.2 MOTOR GROUND

Requirements for grounding the motor and control chassis.

4.3.3 OUTPUT CONTACTOR

Interlocking an output contactor with control circuits.

4.3.4 MOTOR FEEDBACK CABLE

Guidelines for connecting the motor encoder feedback cable.

4.4 CONTROL CONNECTIONS

Overview of various control signal connections.

4.5 REFERENCE OPTIONS

Methods for providing speed reference signals to the motor control.

4.5.1 ANALOG REFERENCE

Using analog voltage signals for speed control.

4.5.2 DIGITAL REFERENCE

Using digital frequency signals for speed control.

4.6 AUXILIARY CIRCUITS

Adding external relays and interfaces for enhanced control.

RUN RELAY

Adding an auxiliary RUN relay to the control system.

PLC INTERFACE

Connecting the control system to a PLC for external control.

FAULT RELAY

Implementing a fault relay for external fault indication.

ENABLE RELAY

Using a relay to indicate the control's operational status.

ZERO SPEED RELAY

Connecting a relay to signal when the motor is at zero speed.

6.0 THEORY AND TROUBLESHOOTING

6.1 INPUT POWER SECTION

Explanation of the AC input power stage and its components.

6.2 CHARGING SECTION

Description of the bus capacitor charging circuit.

6.3 CURRENT SENSOR BOARD

Functionality and troubleshooting of the current sensor board.

6.4 POWER OUTPUT SECTION

How the power output transistors drive the motor.

6.5 CURRENT CONTROLLER

Role and functions of the main current controller board.

6.6 SPEED CONTROLLER

How the speed controller board manages motor speed.

6.7 TROUBLESHOOTING

Systematic guide to diagnosing and resolving control issues using LED indicators.

7.0 SPARE PARTS

8.0 STARTUP PROCEDURE

MECHANICAL INSPECTION

Visual checks of the controller and motor for proper mounting.

STATIC ELECTRICAL TESTS WITH NO POWER

Pre-power-up electrical checks for grounds and shorts.

ELECTRICAL TESTS WITH POWER APPLIED BUT NOT RUNNING MOTOR

Verifying control board voltages and LED status before running.

ELECTRICAL TEST WITH MOTOR RUNNING

Procedures to test motor operation and LED indications.

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