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PowerTec BGSS801 - Assembling Spark Deflectors; Assembling Eye Shields; Assembling Tool Rests

PowerTec BGSS801
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WARNING
Do not operate bench grinder, until completely assembled.
Do not operate this tool until you have completely read
and understood this manual.
WARNING
To avoid injury, make sure all parts are assembled and
adjusted properly before plugging the bench grinder into a
power outlet and turning it ON.
TOOLS NEEDED
You will need the following tools to assemble and adjust
the machine. (The tools are not included.)
Combination Wrench (3) 7 mm, 10 mm, 12 mm
Phillips Head Screwdriver
Adjustable Wrench
INSTALLATION
ASSEMBLING SPARK DEFLECTORS
Refer to Figure 2
Remove the pan head screw with washer from the
wheel guard bracket.
Assemble the spark deflector to the bracket on the front
of the wheel guard with pan head screw with washer.
See Figure 2.
Adjust the spark deflector until the lower edge is 1/16"
(1.6 mm) from the grinding wheel. Turn the wheel by
hand to make sure the wheel does not contact the spark
deflector. Tighten the screw firmly.
NOTE: As the wheel wears the spark arrestors will
need to be adjusted, check this adjustment often.
Repeat to assemble the other spark deflector.
Figure 2
Pan Head Screw
with Washer
Spark Deflector
Wheel Guard Bracket
Grinding Wheel
ASSEMBLING EYE SHIELDS
Refer to Figure 3
NOTE: The eye shield mounting rods are left and right,
Figure 3 shows the right eye shield being assembled.
Slide the eye shield onto the eye shield mounting rod.
Slide the bolt through the flat washer, clamp bracket and
curved end of eye shield mounting rod into the wheel
guard.
Position the eye shield over the grinding wheel to
protect the user from sparks and debris, tighten the
carriage bolt on the eye shield and the bolt on the eye
shield mounting rod.
Repeat to assemble the other eye shield.
Figure 3
Carriage Bolt
Eye
Shield
Wheel
Guard
Eye shield
mounting rod
Clamping
Bracket
Flat
Washer
Bolt
WARNING
ALWAYS USE THE EYE SHIELDS AND WHEEL
GUARDS provided with the grinder.
CAUTION
ALWAYS WEAR EYE PROTECTION. Everyday
eyeglasses are NOT safety glasses. ALWAYS wear
Safety Goggles (that comply with ANSI standard Z87.1)
when operating power tools.
ASSEMBLING TOOL RESTS
Refer to Figure 4 and 5
NOTE: The bench grinder has a left side tool rest that is
grooved to eccept drill bits and a right side tool rest that
is flat. Figure 4 and 5 shows the right side tool rest being
assembled.
The tool rest support knob, lock washer and flat washer
are assembled to the wheel guard during shipping.
Remove the tool rest support knob, lock washer and
flat washer from the pre-assembled carriage bolt. The
carriage bolt should not be removed.
Place the tool rest support on to the carriage bolt and
post, secure in place with flat washer, lock washer and
tool rest support knob. See Figure 4.
Figure 4
Carriage Bolt
Post
Large Flat
Washer
Lock
Washer
Tool Rest
Support
Tool Rest
Support Knob
Place the tool rest on to the tool rest support and
secure in place with flat washer and tool rest knob. See
Figure 5.
3
ASSEMBLY