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PowerTech PT-20KSI-2 - User Manual

PowerTech PT-20KSI-2
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PT-20KSI-2
Operator
&
Installation
Manual
Power Technology Southeast, Inc.
634 State Road #44 Leesburg, FL 34748-8103
(352) 365-2777 Fax (352) 787-5545
4.2009

Table of Contents

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Summary

Welcome and Customer Information

Generator Model Number

Placeholder for the generator's model identifier.

Generator Serial Number

Placeholder for the generator's unique serial identifier.

Limited Warranty Details

Warranty Coverage Terms

Details the duration and scope of warranty coverage for parts and labor.

Manufacturer Responsibilities

Outlines the manufacturer's responsibilities under the warranty.

Customer Warranty Actions

Specifies customer actions required to obtain warranty service.

Prior Service Approval

States the necessity of obtaining authorization before warranty service.

Warranty Exclusions List

Lists items and conditions not covered by the warranty.

General Warranty Conditions

Covers ownership, transfer, validity, and limitations of the warranty.

Safety First and Operation

Safe Generator Operation

Guidelines for operating the generator safely.

Understanding Safety Symbols

Explains the meaning of safety alert symbols used in the manual.

Safety Practices and Checks

General Safety Practices and Pre-Checks

Covers following instructions, clothing, and engine checks before operation.

Environmental and Fire Safety

Maintaining a Clean Environment

Instructions on maintaining a clean area and safely handling fuels.

Exhaust Fumes and Fire Safety

Precautions regarding exhaust fumes and fire hazards.

Specific Hazard Warnings

Specific Hazard Warnings

Details risks from escaping fluids, burns, batteries, and rotating parts.

Maintenance and Fluid Handling Safety

Handling Anti-Freeze Safely

Guidance on handling and disposing of anti-freeze and other fluids safely.

Performing Safe Maintenance

Procedures for safely performing checks and maintenance.

Engine Operation and Maintenance

Engine Pre-Operation Checks

Procedures for inspecting the engine before operation.

Engine Operating Procedures

Instructions for starting, running, and stopping the engine.

Engine Specifications Summary

Technical details and specifications for the engine model.

Recommended Maintenance Schedule

Recommended maintenance intervals and tasks.

Engine Oil Maintenance Guide

Procedures for checking and maintaining engine oil.

Engine Coolant Maintenance Guide

Procedures for checking and maintaining engine coolant.

Operating Hours and Service Log

Record keeping for engine operation and service history.

Engine Break-in and Daily Checks

Engine Break-in Period Recommendations

Recommendations for the initial operation period of the engine.

Daily Engine Inspection Checklist

Daily inspection items to prevent engine problems.

Engine Start and Stop Procedures

Engine Starting Controls Explained

Details on how to start the engine using the control panel.

Post-Start Engine Inspection

Visual and auditory checks to perform after the engine starts.

Proper Engine Shutdown

Procedures for properly shutting down the engine.

Engine Specifications and Parts

Kubota Engine Model Specs

Technical details of the Kubota V-2203 MBG engine.

Identification of Service Parts

Part numbers for common replacement filters and belts.

Detailed Maintenance Schedule

Detailed Maintenance Schedule

Table detailing maintenance tasks by operating hours.

Engine Oil and Coolant Management

Checking Engine Oil Level Procedure

Step-by-step guide to checking the engine oil level.

Selecting Lubricating Oil Viscosity

Guidance on selecting the correct oil viscosity based on temperature.

Coolant Management and Cleaning

Coolant Type Recommendations

Recommended coolant mixtures and types for optimal performance.

Coolant Type Service Life

Information on the expected service life of different coolant types.

Checking Coolant Levels

How to check the coolant level in the reservoir tank and radiator.

Cleaning Radiator Core Instructions

Instructions for cleaning the radiator core to maintain efficiency.

Service Log and Operating Hours

Generator End Functionality

Principles of Generator Operation

Explains the fundamental working principles of the generator.

Generator Exciter Assembly Details

Details the components of the generator's exciter assembly.

Generator Wiring and Resistance

Provides electrical diagrams and resistance values for the generator.

Generator Voltage Regulation and Connections

Exciter Type Generator Functionality

Describes the exciter's role in generating voltage.

Electronic Voltage Regulator Function

Explains the function of the Automatic Voltage Regulator (AVR).

Generator Voltage Connection Types

Information on connecting the generator for 120V or 120/240V output.

Exciter Field Coil Voltage Source

How the exciter field coil receives its DC voltage.

Generator Assembly Components and Diagrams

Generator Assembly Part Identification

Lists parts and provides an overview of the generator assembly.

M Series Exciter Assembly Diagram

Diagram and parts list for the generator's exciter assembly.

Generator Wiring Diagrams

120;240 Volt Wiring Diagram

Wiring diagram for 120/240V connections.

Generator Wiring Diagrams

120 Volt Wiring Diagram

Wiring diagram for 120V connections.

Generator Installation Procedures

Installation Safety Warnings

Lists safety warnings related to generator installation.

RV Generator Installation Guidelines

Guidelines for installing the generator in recreational vehicles.

Connecting Generator Systems

Instructions for connecting fuel, exhaust, and cooling systems.

Generator Electrical Wiring

Guidance on wiring the generator set.

Installation Hazard Identification

Installation Hazards: Hot Parts & Fuel

Warning about hot components and precautions for handling flammable fuels.

Installation Hazards: Electrical Safety

Safety measures for battery gases, electrocution, and high voltage.

Installation Hazards: Moving Parts Safety

Safety advice regarding moving parts during installation.

Installation Hazard Identification (Cont.)

Installation Hazards: Explosions & Coolant

Warnings about explosions, hot coolant, and exhaust gas.

Installation Hazards: Noise, Shock, Fire

Risks of noise, electrical shock, flash fires, and general fire prevention.

Installation Hazards: Unit Start & Loose Parts

Safety to prevent accidental starts and advice on loose components.

RV Installation Specifics

RV Installation Introduction and Model ID

Overview of the installation section for RVs and model identification.

Marine Use Restriction

Clarifies that RV sets are not for marine use.

General RV Installation Information

Information on identifying the model and basic installation steps.

Installation Planning Factors

Generator Technical Specifications

Tables listing technical specifications for the generator.

Key Factors for Installation Planning

Key considerations before installing the generator.

Compartment and Airflow Requirements

Generator Compartment Dimensions

Guidelines for determining the correct compartment dimensions.

Compartment Framing Requirements

Requirements for the structural framing of the compartment.

Ventilation and Airflow Needs

Specifies minimum air openings for cooling and operation.

Airflow and Temperature Specifications

Airflow and Temperature Specifications

Further details on air flow and temperature limits.

Systems Connections

Fuel System Connection Guide

Guidance on installing and routing the fuel system.

Exhaust System Connection Guide

Requirements for installing the muffler, tailpipe, and spark arrestor.

Exhaust System Installation Safety

Exhaust System Installation Safety

Critical safety advice for exhaust system installation.

Electrical Connections

Electrical Wiring Installation Guide

General advice for electrical wiring and connections.

Connecting AC Load Leads

How to connect the AC output leads to the vehicle.

Load Calculations and Derating

Calculating Motor Load Requirements

How to calculate capacity for motor loads like AC units.

Understanding Kilowatt De-Rating

Factors affecting generator output at higher altitudes and temperatures.

Appliance Loads and Extension Cords

Appliance Load Power Requirements

Power requirements for common appliances.

Selecting Extension Cords

Guidelines for selecting appropriate extension cords.

Engine Troubleshooting Steps

Engine Starts But Fails to Run

Troubleshooting steps for engines that start but fail to run.

Engine Starting Troubleshooting

Engine Fails to Start Diagnosis

Diagnostic flowchart for engines that do not crank or crank slowly.

Engine Running Performance Issues

Engine Runs Rough or Slow Causes

Causes and solutions for rough or slow engine operation.

Voltage Output Troubleshooting

Troubleshooting Zero or Low Voltage

Troubleshooting steps for low or zero voltage output.

Voltage Output Troubleshooting

Generator Voltage Output Testing

Procedures for testing generator voltage output.

Overload Condition Troubleshooting

Overload Condition Troubleshooting

Steps to diagnose and resolve overload situations.

Engine Starts, Wont Run Troubleshooting

Engine Starts, Wont Run (Codes)

Troubleshooting steps for engines that start but fail to run (codes 1, 6, 2, 8).

Summary

Welcome and Customer Information

Generator Model Number

Placeholder for the generator's model identifier.

Generator Serial Number

Placeholder for the generator's unique serial identifier.

Limited Warranty Details

Warranty Coverage Terms

Details the duration and scope of warranty coverage for parts and labor.

Manufacturer Responsibilities

Outlines the manufacturer's responsibilities under the warranty.

Customer Warranty Actions

Specifies customer actions required to obtain warranty service.

Prior Service Approval

States the necessity of obtaining authorization before warranty service.

Warranty Exclusions List

Lists items and conditions not covered by the warranty.

General Warranty Conditions

Covers ownership, transfer, validity, and limitations of the warranty.

Safety First and Operation

Safe Generator Operation

Guidelines for operating the generator safely.

Understanding Safety Symbols

Explains the meaning of safety alert symbols used in the manual.

Safety Practices and Checks

General Safety Practices and Pre-Checks

Covers following instructions, clothing, and engine checks before operation.

Environmental and Fire Safety

Maintaining a Clean Environment

Instructions on maintaining a clean area and safely handling fuels.

Exhaust Fumes and Fire Safety

Precautions regarding exhaust fumes and fire hazards.

Specific Hazard Warnings

Specific Hazard Warnings

Details risks from escaping fluids, burns, batteries, and rotating parts.

Maintenance and Fluid Handling Safety

Handling Anti-Freeze Safely

Guidance on handling and disposing of anti-freeze and other fluids safely.

Performing Safe Maintenance

Procedures for safely performing checks and maintenance.

Engine Operation and Maintenance

Engine Pre-Operation Checks

Procedures for inspecting the engine before operation.

Engine Operating Procedures

Instructions for starting, running, and stopping the engine.

Engine Specifications Summary

Technical details and specifications for the engine model.

Recommended Maintenance Schedule

Recommended maintenance intervals and tasks.

Engine Oil Maintenance Guide

Procedures for checking and maintaining engine oil.

Engine Coolant Maintenance Guide

Procedures for checking and maintaining engine coolant.

Operating Hours and Service Log

Record keeping for engine operation and service history.

Engine Break-in and Daily Checks

Engine Break-in Period Recommendations

Recommendations for the initial operation period of the engine.

Daily Engine Inspection Checklist

Daily inspection items to prevent engine problems.

Engine Start and Stop Procedures

Engine Starting Controls Explained

Details on how to start the engine using the control panel.

Post-Start Engine Inspection

Visual and auditory checks to perform after the engine starts.

Proper Engine Shutdown

Procedures for properly shutting down the engine.

Engine Specifications and Parts

Kubota Engine Model Specs

Technical details of the Kubota V-2203 MBG engine.

Identification of Service Parts

Part numbers for common replacement filters and belts.

Detailed Maintenance Schedule

Detailed Maintenance Schedule

Table detailing maintenance tasks by operating hours.

Engine Oil and Coolant Management

Checking Engine Oil Level Procedure

Step-by-step guide to checking the engine oil level.

Selecting Lubricating Oil Viscosity

Guidance on selecting the correct oil viscosity based on temperature.

Coolant Management and Cleaning

Coolant Type Recommendations

Recommended coolant mixtures and types for optimal performance.

Coolant Type Service Life

Information on the expected service life of different coolant types.

Checking Coolant Levels

How to check the coolant level in the reservoir tank and radiator.

Cleaning Radiator Core Instructions

Instructions for cleaning the radiator core to maintain efficiency.

Service Log and Operating Hours

Generator End Functionality

Principles of Generator Operation

Explains the fundamental working principles of the generator.

Generator Exciter Assembly Details

Details the components of the generator's exciter assembly.

Generator Wiring and Resistance

Provides electrical diagrams and resistance values for the generator.

Generator Voltage Regulation and Connections

Exciter Type Generator Functionality

Describes the exciter's role in generating voltage.

Electronic Voltage Regulator Function

Explains the function of the Automatic Voltage Regulator (AVR).

Generator Voltage Connection Types

Information on connecting the generator for 120V or 120/240V output.

Exciter Field Coil Voltage Source

How the exciter field coil receives its DC voltage.

Generator Assembly Components and Diagrams

Generator Assembly Part Identification

Lists parts and provides an overview of the generator assembly.

M Series Exciter Assembly Diagram

Diagram and parts list for the generator's exciter assembly.

Generator Wiring Diagrams

120;240 Volt Wiring Diagram

Wiring diagram for 120/240V connections.

Generator Wiring Diagrams

120 Volt Wiring Diagram

Wiring diagram for 120V connections.

Generator Installation Procedures

Installation Safety Warnings

Lists safety warnings related to generator installation.

RV Generator Installation Guidelines

Guidelines for installing the generator in recreational vehicles.

Connecting Generator Systems

Instructions for connecting fuel, exhaust, and cooling systems.

Generator Electrical Wiring

Guidance on wiring the generator set.

Installation Hazard Identification

Installation Hazards: Hot Parts & Fuel

Warning about hot components and precautions for handling flammable fuels.

Installation Hazards: Electrical Safety

Safety measures for battery gases, electrocution, and high voltage.

Installation Hazards: Moving Parts Safety

Safety advice regarding moving parts during installation.

Installation Hazard Identification (Cont.)

Installation Hazards: Explosions & Coolant

Warnings about explosions, hot coolant, and exhaust gas.

Installation Hazards: Noise, Shock, Fire

Risks of noise, electrical shock, flash fires, and general fire prevention.

Installation Hazards: Unit Start & Loose Parts

Safety to prevent accidental starts and advice on loose components.

RV Installation Specifics

RV Installation Introduction and Model ID

Overview of the installation section for RVs and model identification.

Marine Use Restriction

Clarifies that RV sets are not for marine use.

General RV Installation Information

Information on identifying the model and basic installation steps.

Installation Planning Factors

Generator Technical Specifications

Tables listing technical specifications for the generator.

Key Factors for Installation Planning

Key considerations before installing the generator.

Compartment and Airflow Requirements

Generator Compartment Dimensions

Guidelines for determining the correct compartment dimensions.

Compartment Framing Requirements

Requirements for the structural framing of the compartment.

Ventilation and Airflow Needs

Specifies minimum air openings for cooling and operation.

Airflow and Temperature Specifications

Airflow and Temperature Specifications

Further details on air flow and temperature limits.

Systems Connections

Fuel System Connection Guide

Guidance on installing and routing the fuel system.

Exhaust System Connection Guide

Requirements for installing the muffler, tailpipe, and spark arrestor.

Exhaust System Installation Safety

Exhaust System Installation Safety

Critical safety advice for exhaust system installation.

Electrical Connections

Electrical Wiring Installation Guide

General advice for electrical wiring and connections.

Connecting AC Load Leads

How to connect the AC output leads to the vehicle.

Load Calculations and Derating

Calculating Motor Load Requirements

How to calculate capacity for motor loads like AC units.

Understanding Kilowatt De-Rating

Factors affecting generator output at higher altitudes and temperatures.

Appliance Loads and Extension Cords

Appliance Load Power Requirements

Power requirements for common appliances.

Selecting Extension Cords

Guidelines for selecting appropriate extension cords.

Engine Troubleshooting Steps

Engine Starts But Fails to Run

Troubleshooting steps for engines that start but fail to run.

Engine Starting Troubleshooting

Engine Fails to Start Diagnosis

Diagnostic flowchart for engines that do not crank or crank slowly.

Engine Running Performance Issues

Engine Runs Rough or Slow Causes

Causes and solutions for rough or slow engine operation.

Voltage Output Troubleshooting

Troubleshooting Zero or Low Voltage

Troubleshooting steps for low or zero voltage output.

Voltage Output Troubleshooting

Generator Voltage Output Testing

Procedures for testing generator voltage output.

Overload Condition Troubleshooting

Overload Condition Troubleshooting

Steps to diagnose and resolve overload situations.

Engine Starts, Wont Run Troubleshooting

Engine Starts, Wont Run (Codes)

Troubleshooting steps for engines that start but fail to run (codes 1, 6, 2, 8).

PowerTech PT-20KSI-2 Specifications

General IconGeneral
Fuel TypeGasoline
Starting Watts20000 W
Maximum Power20 kW
Starting SystemElectric
AC Output120/240V
DC Output12V/8.3A

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