Powerx PA6 Series - User Manual

D0136 RevC 1 C19-01-01
INSTRUCTION SHEET
Model PA6 Family
Air/Hydraulic Pump 10,000 PSI Capacity
Safety/Warning - Set-up - Operating - Maintenance Instructions
IMPORTANT - READ CAREFULLY
This manual contains important information about the correct installation, operation and maintenance
of this equipment. All persons involved in the installation, operation and maintenance of this equipment
must be thoroughly familiar with the contents of this manual. To safeguard against the possibility of
personal injury or property damage, follow the recommendations and instructions of this manual. Keep
this manual for reference.
WARRANTY STATEMENT
PowerX products are warranted to be free of defects in materials and workmanship under normal use,
please go to www.powerxinternational.com to review our complete warranty policy. This warranty does
not cover: normal wear & tear, cosmetic items, abuse, overloading, alterations, improper lubrication, or
use in a manner for which they are not intended. If the customer believes a product is defective, the
product must be delivered, or shipped freight prepaid, to the nearest PowerX Authorized Service Center
for evaluation and repair.
RECEIVING INSTRUCTIONS
Important! Make sure to inspect all of the components for shipping damage. If damage is found, notify
carrier at once. Shipping damage will not be covered by warranty. The carrier is responsible for all loss
associated with shipping damage.
CONTENTS
SECTION
Receiving Instructions ...............................................................................................................................1.0
Safety ........................................................................................................................................................2.0
Technical Specifications ............................................................................................................................3.0
Basic Operation and Function ...................................................................................................................4.0
Basic Operation .........................................................................................................................................4.1
After Completing the Job ..........................................................................................................................4.2
Periodic Maintenance ...............................................................................................................................5.0
Maintain Oil Level .....................................................................................................................................5.1
Troubleshooting ........................................................................................................................................6.0

Summary

Important Safety and Warranty Information

Important - Read Carefully

Contains crucial information for correct installation, operation, and maintenance to prevent injury or damage.

Warranty Statement

Outlines the warranty policy for PowerX products, including coverage and exclusions.

Receiving Instructions

Instructions for inspecting components for shipping damage and notifying the carrier if found.

Safety Precautions and Warnings

Safety Definitions

Defines DANGER, WARNING, and CAUTION indicators used for safety protocols in the manual.

Personal Protective Gear

Emphasizes wearing appropriate personal protective gear during hydraulic equipment operation.

System Pressure Management

Advises monitoring system pressure and ensuring it does not exceed component ratings.

Hydraulic Hose Care

Provides guidance on avoiding hydraulic hose damage from sharp bends, kinks, or impacts.

Equipment Handling

Instructs against lifting hydraulic equipment by hoses; use carrying handles or safe transport methods.

Environmental Hazards

Warns against exposing equipment to excessive heat, which can compromise seals and materials.

Pressurized System Safety

Warns about the dangers of pressurized hoses and potential for fluid injection injuries.

Load Support Safety

Stresses staying clear of supported loads and not using hydraulic cylinders as load-holding devices.

Rigid Load Support Mandate

Requires using only rigid pieces for load support, never hydraulic cylinders as shims.

Technical Specifications and Operation

Technical Specifications

Details model, cylinder type, operator, oil volume, flow rates, air pressure, and weight.

Basic Operation Setup

Steps for preparing the pump, including removing shipping plugs and connecting air/hydraulic lines.

Pump Operation

Instructions on how to operate the pump to build pressure and actuate loads.

Completing the Job

Procedures for safely disconnecting the pump and storing it after use.

Periodic Maintenance and Troubleshooting

General Maintenance Practices

Daily inspection of connections, tightening, and proper storage guidelines.

How to Fill the Reservoir

Instructions for adding hydraulic oil, including recommended oil levels for different models.

Changing the Oil

Recommendations for annual hydraulic fluid replacement and the procedure involved.

Lubrication Procedures

Guidance on lubricating the pump's air inlet, especially for daily use without an oiler.

Maintain Oil Level

Instructions for checking and maintaining the correct hydraulic oil level in the reservoir.

Troubleshooting: No Hydraulic Flow

Steps to diagnose and resolve issues where the pump operates but tooling does not move.

Troubleshooting: Air Bypass

Steps to diagnose and resolve issues where the unit does not operate and air bypasses.

Powerx PA6 Series Specifications

General

Brand	Powerx
Model	PA6 Series
Category	Water Pump
Language	English