Powrwheel POWRTOUCH CLASSIC

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POWRWHEEL LIMITED

MANUFACTURERS OF THE UK’s No 1

REMOTE CONTROL CARAVAN & TRAILER

MOVING SYSTEMS

POWRTOUCH CLASSIC

INSTRUCTIONS for the Installation, Operation, Use,

Safety & Maintenance of the Powrtouch Classic

IF YOU HAVE PURCHASED DIRECT FROM POWRWHEEL LIMITED your proof of purchase

will state your unique Powrtouch Classic Serial Numbers. Please write them on the front of this

document for your convenience.

IF YOU HAVE PURCHASED FROM ANOTHER SUPPLIER then they should register your

information with Powrwheel Limited (ALWAYS ASK YOUR SUPPLIER TO MAKE SURE

THAT THIS HAS BEEN DONE).

PLEASE NOTE THAT YOUR POWRTOUCH CLASSIC GUARANTEE IS NOT

AUTOMATICALLY TRANSFERABLE TO A SECOND OWNER

see Section 5 – Paragraph 5.1 of this document.

BEFORE CONTACTING POWRWHEEL LIMITED WITH A FAULT OR GUARANTEE

ENQUIRY PLEASE PAY SPECIAL ATTENTION TO SECTION 4 OF THIS DOCUMENT.

CUSTOMER NAME:……………………………………………………………………….……..

POWRTOUCH CLASSIC SERIAL No: CL/..…………………………………………………..

ELECTRONICS SERIAL No: CDFM/…………………………………………………………...

Powrwheel Limited

2000 Park Lane, Dove Valley Park, Foston, South Derbyshire, DE65 5BG United Kingdom

TELEPHONE: +44 (0)1283 587900 FAX: +44 (0)1283 587910

WEBSITE: www.powrwheel.com EMAIL: info@powrwheel.com

TWITTER: www.twitter.com/powrtouchuk FACEBOOK: www.facebook.com/powrtouchuk

ISSUE 3

- 1 -

Main Page

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Summary

Using Your Powrtouch Classic Safely

Safety Checks Before Operation

Crucial pre-operation checks, including roller engagement and handset function tests.

Emergency Switch Off Procedure

Steps for immediate system shutdown using handset and isolation switch.

Operation of Your Powrtouch Classic

Pre-Movement Operation Checks

Switching On the Powrtouch Classic

Switching On the Handset

Handset Battery Replacement Guide

Engaging Rollers Onto Tyres

Using the supplied wrench to correctly engage drive rollers onto caravan tyres.

Moving the Caravan with Handset

Operation of handset buttons for caravan movement and axis rotation.

Adjusting Caravan Speed Settings

Precision Control via Soft Start

Retracting Rollers From Tyres

Instructions for disengaging rollers from tyres using the wrench, with safety emphasis.

Switching Off the Powrtouch Unit

DIY Fitting Instructions

Installing the Powrtouch Classic

Critical safety warning to disconnect all power sources before commencing installation.

Mechanical Assembly Procedure

Step-by-step guide for the mechanical assembly and initial fitting of the mover unit.

Mechanical Assembly - Clamp and Stop Block Fitting

Instructions for fitting clamps, U-bolts, and stop blocks for secure mechanical assembly.

Powrbar Installation Kit

Electrical Assembly Overview

Critical safety warning to disconnect all power sources before starting electrical assembly.

ECB and Motor Wiring Diagram

Single Axle Battery Wiring Diagram

Connecting to the Caravan Battery

Detailed instructions for connecting the isolation switch and ECB to the caravan battery.

Final Connections and Side Cover Fitting

Guarantee and Fault Finding

Powrtouch Classic Guarantee Terms

Reporting a Fault Procedure

ECB LED Status Indicators

Checking 12 Volt Battery Charge

Battery Charge Status Under Load

Troubleshooting Fault Finding Chart

A comprehensive chart for diagnosing and correcting common operational faults.