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Precision Governors E-611 - User Manual

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ENGINEERED CONTROL
SOLUTIONS
ELECTRIC GOVERNOR
INSTALLATION MANUAL
Precision Governors E-611 Multipurpose
Controller.
E-611A with Terminal Strip P/N 9078
E-611B with 8 pin Plug P/N 9077
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Summary

INTRODUCTION

GENERAL

QUICK-START INSTRUCTIONS

CARBURETOR IDLE ADJUSTMENT

Engines with Integrated actuator; carburetor

Adjusting mechanical idle for integrated actuator/carburetor systems.

Engines with separate actuator; carburetor

Adjusting mechanical idle for separate actuator/carburetor systems.

Diesel Engines

Setting mechanical governor above maximum desired speed for diesel engines.

MOUNTING-CONTROLLER

WIRING

Retrofitting Other Controllers

Notes on wiring changes when retrofitting other manufacturers' controllers.

E-611 A Wiring Changes

Wiring changes for the E-611A model, referring to Figure 1.

E-611 B Wiring

Wiring information for the E-611B model, referring to Figure 2.

Distributorless Engine Wiring

Distributor Engine Wiring

Mag Speed Pickup Wiring

CONTROLLER INITIAL SETUP

CHECK-OUT & INITIAL START-UP PROCEDURES

Controller Mounting and Wiring Verification

Verifying governor assembly and controller mounting and wiring checks.

DIP Switch Configuration

Configuring DIP switches for governing mode and pulse per Rev count.

Voltage Check at Terminals A & B

Checking voltage between terminals A & B for proper system operation.

Gain Adjustment

Adjusting the Gain potentiometer for optimal response and stability.

Integral Adjustment

Adjusting the Integral potentiometer for proper engine recovery after load changes.

GOVERNOR ADJUSTMENTS

Adjustment Ranges

Details on the adjustment ranges for speed, gain, and speed rate potentiometers.

Adjustments for Governing Modes

Specific adjustments for different governing modes, starting with Discrete Mode.

Discrete Governing Speed Settings

How to set discrete governing speeds based on input pins and adjustment pots.

Ramp - UP;DOWN Mode Operation

Minimum Speed Setting

Setting the minimum speed using adjustment P1.

Maximum Speed Setting

Setting the maximum speed using adjustment P2.

Initial (Startup) Speed Setting

Setting the initial engine speed using adjustment P3.

Ramp Rate Adjustment

Adjusting how fast set speed changes with adjustment P4.

Gain Adjustments Overview

Gain Components Explained

Explains Proportional Gain, Integral Gain, and Derivative Gain.

Proportional Gain Function

Correction related to engine speed deviation from set speed.

Integral Gain Function

Long-term correction to bring engine to exact set speed.

Advanced Gain and Adjustment Details

Derivative Gain Function

Correction applied as engine speed changes.

Master Gain Function

Overall factor applied to proportional, derivative, and integral components.

Gain Adjustment Procedures

Procedures for rough gain, derivative, and integral adjustments.

Diagnostic LED Function

Explains the diagnostic LED codes and their meaning.

Over speed Shutdown Mechanism

Short Circuit Shutdown Mechanism

TROUBLESHOOTING GUIDE

Governor Not Working

No Power Issues

Checks for power issues including wiring, battery, and connections.

Incorrect Electrical Hook-up

Re-checking all wiring and connections to the governor assembly and controller.

Missing Speed Signal

Checking voltage at terminals 3 and/or 4 for speed signal presence.

Suspected Actuator Damage

Refers to Actuator Troubleshooting section (not provided in detail here).

Suspected Controller Damage

If steps 1-4 fail, the Governor may have been damaged.

Governor Performance Issues

Actual Governor Malfunction

Checking if the governor recognizes underspeed, overspeed, onspeed, and is not binding.

Installation and Adjustment Problems

Troubleshooting actuator movement issues and low voltage.

Tuning and Adjustment Errors

Adjusting Gain and Integral pots for proper tuning.

Damaged Actuator Troubleshooting

Precision Governors E-611 Specifications

General IconGeneral
BrandPrecision Governors
ModelE-611
CategoryController
LanguageEnglish