Predator 63405 - User Manual

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Summary

General Safety and Precautions

Operating Precautions Overview

Key safety measures for operating the water pump safely.

Detailed Operation and Service Procedures

Continued Operating Precautions

Further safety guidelines for operating the equipment, including staying alert and proper dress.

Refueling Safety Guidelines

Essential safety steps and warnings for refueling the engine.

Operating the Water Pump

Priming the Pump

Procedure for filling the pump housing with water before starting the engine.

Engine Oil Check and Fill

Instructions for checking and filling the engine oil level before each use.

Fuel Check and Fill

Guidelines for safely checking and filling the fuel tank with appropriate gasoline.

Starting the Engine

Pre-Start Checks

Steps to take before starting the engine, including fuel and oil checks.

Cold and Warm Start Procedures

Detailed steps for starting a cold or warm engine using choke and starter handle.

Stopping the Engine

Emergency Engine Stop

Procedure for stopping the engine immediately in an emergency situation.

Normal Engine Shutdown

Steps for safely shutting down the engine during normal operation.

Maintenance and Service Schedule

General Maintenance Procedures

Overview of essential maintenance tasks and safety warnings before servicing.

Cleaning, Maintenance, and Lubrication Schedule

A detailed schedule for cleaning, maintenance, and lubrication tasks.

Advanced Engine Troubleshooting

Engine Knocking and Backfiring

This document describes the Predator 212cc Gasoline Powered 2" Intake/Discharge Water Pump, a robust and portable water pump designed for various applications.

Function Description

The Predator water pump is a gasoline-powered device primarily used for moving water. It is suitable for tasks such as draining flooded areas, transferring water between locations, and other general water pumping needs. The engine is designed to operate outdoors and away from enclosed spaces to prevent respiratory injury from carbon monoxide.

Important Technical Specifications

Pump:

Suction & Discharge Size: 2" NPT
Maximum Flow at 0': 158 GPM (Gallons Per Minute)
Maximum Head Lift at 0 Flow: 91 ft.
Maximum Intake Lift at 0: 26 ft.
Mechanical Seal: Ceramic
Included Accessories: Intake Strainer, Hose Clamps, Spark Plug Wrench

Engine:

Displacement: 212cc
Engine Type: Horizontal Single Cylinder 4 stroke OHV, EPA phase III compliant
Cooling System: Forced air cooled
Fuel Type: 87+ octane stabilizer-treated unleaded gasoline (Note: Do not use gasoline containing more than 10% ethanol (E10) or E85 ethanol. Add fuel stabilizer to the gasoline or the Warranty is VOID.)
Fuel Capacity: 0.9 Gallons / 3.6 Liters
Engine Oil Type SAE: 10W-30 above 32° F, 5W30 at 32° F or below
Engine Oil Capacity: 0.5 Quarts / 0.5 Liters
Run Time @ 50% Load with full tank: 3 hr.
Sound Level at 22 feet: 104 dB
Bore x Stroke: 70 mm x 55 mm
Compression Ratio: 8.5:1
Rotation viewed from PTO (power takeoff - the output shaft): Counterclockwise
Shaft: 3/4" x 2.41"
Shaft Keyway: 3/16" (4.76 mm)
Shaft End Tapped: 5/16"-24 UNF
Spark Plug Type: NGK® BP-6ES, NHSP® / Torch® F7TC
Spark Plug Gap: 0.027"-0.031"
Valve Clearance (Intake): 0.004" - 0.006"
Valve Clearance (Exhaust): 0.006" - 0.008"
No Load Speed: 3,800 ±100 RPM

Usage Features

Safety: The manual emphasizes safety with clear warnings and definitions for DANGER, WARNING, CAUTION, and NOTICE. It highlights risks such as carbon monoxide poisoning, fire hazards, eye injury, and hearing loss. Users are instructed to operate the engine outdoors, wear safety goggles and hearing protection, and avoid refueling while operating.

Setup:

Hose Connection: Hoses are not included. Users must use non-collapsible intake hoses with a 2" diameter. Reducers on the inlet or discharge port are generally not recommended unless included with the pump.
Priming: Before starting, the pump must be primed by filling the pump housing with clean water through the Priming Water Filler Cap. Running the pump dry will damage it and void the warranty.
Placement: The pump should be located on a flat, level, well-ventilated surface, close to the water source, and with hoses as short as necessary for optimal performance. The intake strainer must be fully immersed in water.

Starting the Engine:

Choke: For a cold engine, move the Choke to the START position. For a warm engine, leave it in RUN.
Fuel Valve: Open the Fuel Valve.
Throttle: Slide the Throttle to 1/3 away from the SLOW position.
Engine Switch: Turn the Engine Switch ON.
Starter Handle: Pull the Starter Handle slowly several times to allow gasoline to flow, then pull quickly until the engine starts. Do not let the handle snap back.
Warm-up: Allow the engine to run for several seconds, then slowly move the Choke Lever to the RUN position. Allow the engine to run at no load for five minutes to stabilize.
Break-in Period: A break-in period of approximately 3 hours of use is recommended, during which heavy loads and maximum speed should be avoided. After 20 hours, the engine oil should be changed.

Stopping the Engine:

Emergency Stop: Turn the Engine Switch OFF.
Normal Stop: Slide the Throttle to SLOW, then turn the Engine Switch OFF.

Maintenance Features

General Maintenance: A detailed maintenance schedule is provided, including checks before each use, monthly (every 20 hr), every 3 months (50 hr), every 6 months (100 hr), yearly (300 hr), and every 2 years. Many procedures require a qualified technician.

Engine Oil:

Checking: Check oil level before each use. The engine will not start with low or no oil.
Changing: Oil should be changed after the break-in period and regularly thereafter. The manual provides instructions for draining old oil and refilling with the appropriate SAE viscosity grade based on outdoor temperature.

Fuel System:

Checking/Filling: Fill the fuel tank in a well-ventilated area away from ignition sources. Use 87+ octane unleaded gasoline treated with a fuel stabilizer. Do not use gasoline with more than 10% ethanol.
Fuel Filter/Carburetor: Regular cleaning of the fuel tank, filter, and carburetor is recommended.

Air Filter:

Cleaning: The foam air filter element should be washed in warm water with mild detergent, rinsed, squeezed dry, soaked in lightweight oil, and squeezed again.

Spark Plug:

Maintenance: Inspect, clean, and adjust the spark plug gap regularly. Replace if cracked or chipped. The manual specifies recommended spark plug brands and part numbers.

Long-Term Storage: For storage, the engine should be cleaned, the fuel system drained or treated with stabilizer, and the spark plug removed to add oil to the cylinder. The pump should be drained of water.

Troubleshooting: The manual includes comprehensive troubleshooting guides for common pump and engine problems, offering possible causes and likely solutions. For technical questions, users are directed to call 1-888-866-5797.