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PREVOST Motorcoach XL Series User Manual

PREVOST Motorcoach XL Series
152 pages
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XL Series Motorcoach
TABLE OF CONTENTS
FOREWORD 1 - 1
CONTROLS/INSTRUMENTS 2 - 1
Keys ................................................................. 2 - 1
Main battery disconnect switch ....................... 2 - 2
Fuel tank filling ................................................. 2 - 2
Controls and instrument panels ...................... 2 - 3
L.H. side control panel ..................................... 2 - 4
Cruise control switches.................................... 2 - 5
Dashboard (without tachograph) ..................... 2 - 7
Dashboard (with tachograph) .......................... 2 - 8
Dashboard indicator/warning lights ................. 2 - 9
L.H. lower switch panel .................................. 2 - 14
R.H. lower switch panel ................................. 2 - 15
R.H. console .................................................. 2 - 15
Audio/Video control unit. ................................ 2 - 16
Public address (P.A.) ..................................... 2 - 18
Video cassette player .................................... 2 - 19
TV tuner ......................................................... 2 - 19
Detroit diesel PRODRIVER
TM
controls .......... 2 - 20
R.H. lateral console ....................................... 2 - 22
Automatic transmission ................................. 2 - 23
Manual transmission ..................................... 2 - 25
Steering column controls ............................... 2 - 26
Foot-operated controls .................................. 2 - 27
Tilt steering wheel and telescopic steering
column ........................................................... 2 - 28
Entrance door ................................................ 2 - 28
Seats .............................................................. 2 - 29
Driver's seat ................................................... 2 - 29
Seat belts ....................................................... 2 - 31
Passenger seats ............................................ 2 - 31
Tour guide seat .............................................. 2 - 32
Mirrors ............................................................ 2 - 32
Exterior compartments (XL-40) ..................... 2 - 34
Exterior compartments (XL-45) ..................... 2 - 35
Engine compartment doors ........................... 2 - 36
Engine air intake ducts ................................... 2 - 36
Fuel tank filling door ....................................... 2 - 36
Entrance door ................................................. 2 - 36
Engine compartment components................. 2 - 37
Baggage compartment .................................. 2 - 38
Spare wheel & tire compartment ................... 2 - 38
A/C & heating and condenser compartment
doors ............................................................... 2 - 39
Service doors ................................................. 2 - 39
L.H. side rear service compartment and
main power compartment .............................. 2 - 39
Battery compartment ...................................... 2 - 40
Interior compartments .................................... 2 - 40
Lavatory .......................................................... 2 - 40
Parcel racks ................................................... 2 - 41
Safety equipment compartment ..................... 2 - 41
Accessories .................................................... 2 - 41
Preheating system timers (auxiliary) .............. 2 - 46
SAFETY 3 - 1
Brakes .............................................................. 3 - 1
Antilock braking system (ABS) ........................ 3 - 2
Air system emergency fill valve ........................ 3 - 2
Back up alarm .................................................. 3 - 3
Kneeling system ............................................... 3 - 3
Hi-buoy system ................................................. 3 - 3
Low-buoy system ............................................. 3 - 3
Emergency exits ............................................... 3 - 4
Day time running lights ..................................... 3 - 5
Fog lights .......................................................... 3 - 5
Horns ................................................................ 3 - 5
1

Table of Contents

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PREVOST Motorcoach XL Series Specifications

General IconGeneral
EngineVolvo D13
Horsepower500 hp
Length45 feet
Width102 inches
TransmissionAllison Transmission
Height12 feet 6 inches (approximate)
GVWR54, 000 lbs (approximate)

Summary

FOREWORD

CONTROLS/INSTRUMENTS

KEYS

Details the various keys supplied with the vehicle and their uses.

CONTROLS/INSTRUMENTS

MAIN BATTERY DISCONNECT SWITCH

Explains the function and location of the battery disconnect switch.

CONTROLS/INSTRUMENTS

CONTROLS AND INSTRUMENT PANELS

Provides an overview of the dashboard controls and instrument layout.

CONTROLS/INSTRUMENTS

L.H. SIDE CONTROL PANEL

Details the various switches and controls on the left-hand side panel.

CONTROLS/INSTRUMENTS

CRUISE CONTROL

Explains the operation and settings for the vehicle's cruise control system.

CONTROLS/INSTRUMENTS

DASHBOARD (WITHOUT TACHOGRAPH)

Identifies gauges and indicators on the dashboard without a tachograph.

CONTROLS/INSTRUMENTS

DASHBOARD (WITH TACHOGRAPH)

Identifies gauges and indicators on the dashboard with a tachograph.

CONTROLS/INSTRUMENTS

DASHBOARD INDICATOR/WARNING LIGHTS AND INSTRUMENTS

Explains the meaning and function of dashboard indicator lights and instruments.

CONTROLS/INSTRUMENTS

L.H. LOWER SWITCH PANEL

Details the switches and functions on the left-hand lower switch panel.

CONTROLS/INSTRUMENTS

R.H. LOWER SWITCH PANEL

Details the switches and functions on the right-hand lower switch panel.

CONTROLS/INSTRUMENTS

R.H. CONSOLE

Describes the controls and features located on the right-hand console.

CONTROLS/INSTRUMENTS

CONTROLLING THE PASSENGER SECTION

Explains how to control audio and video for passengers.

CONTROLS/INSTRUMENTS

PRODRIVERTM - ENGINE DATA DISPLAY & COMPUTER

Explains the ProDriver system for displaying and recording engine data.

CONTROLS/INSTRUMENTS

MANUAL TRANSMISSION 6 OR 7-SPEED

Details the operation and gear selection for manual transmissions.

CONTROLS/INSTRUMENTS

STEERING COLUMN CONTROLS

Explains the functions of the steering column controls and multifunction lever.

CONTROLS/INSTRUMENTS

BRAKES

Covers the vehicle's service, emergency, and parking brake systems.

SAFETY

BRAKES

Details the vehicle's service, emergency, and parking brake systems.

SAFETY

ANTILOCK BRAKING SYSTEM (ABS) (OPTIONAL)

Explains the purpose and function of the antilock braking system.

SAFETY

KNEELING SYSTEM

Describes how the system lowers the coach for passenger access.

SAFETY

EMERGENCY EXITS

Covers side windows, entrance door emergency opening, and roof escape hatch.

SAFETY

ALARM SYSTEM

Lists audible alarms and their corresponding operating conditions.

SAFETY PRECAUTIONS

DEFENSIVE DRIVING

STARTING AND STOPPING PROCEDURES

STARTING ENGINE FROM DRIVER'S COMPARTMENT

Step-by-step guide for starting the engine from the driver's cabin.

STARTING AND STOPPING PROCEDURES

DETROIT DIESEL ELECTRONIC CONTROL (DDEC)

Explains the DDEC system and its major components for engine control.

STARTING AND STOPPING PROCEDURES

ENGINE RETARDER SYSTEM (JACOBS)

Describes the Jacobs engine brake system for slowing the vehicle.

STARTING AND STOPPING PROCEDURES

WORLD TRANSMISSION WT ELECTRONIC CONTROL SYSTEM

Explains the WT electronic control system and its adaptive features.

TORQUE CONVERTER

Details the components and function of the torque converter.

STARTING AND STOPPING PROCEDURES

DIAGNOSTIC TELLTALES

Explains the dashboard indicators related to transmission system diagnostics.

STARTING AND STOPPING PROCEDURES

IMPORTANCE OF PROPER OIL LEVEL

Emphasizes the necessity of maintaining correct transmission oil levels.

STARTING AND STOPPING PROCEDURES

MANUAL TRANSMISSION

Details the operation of manual transmissions, including gear selection.

STARTING AND STOPPING PROCEDURES

DAILY INSPECTION

Lists the essential checks for a daily walk-around inspection of the vehicle.

HEATING AND AIR CONDITIONING

VENTILATION

Explains how to manage air circulation for optimal cabin comfort.

PREHEATING SYSTEMS

ESPAR (EBERSPÄCHER): DESCRIPTION OF OPERATIONS

Details the operation of the Espar auxiliary preheating system.

JUMP STARTING

ELECTRIC CIRCUIT PROTECTION

MAIN BREAKERS

Explains the vehicle's electrical protection systems, including fuses and circuit breakers.

TIRES

TIRE PRESSURE

Covers tire pressure checks, changing wheels, and spare tire removal.

JACKING POINTS

TOWING

RETRACTABLE TAG AXLE

Technical information

DIMENSIONS

Lists the physical dimensions of the XL-40 and XL-45 models.

Technical information

WEIGHTS

Provides dry weight, GVWR, and GAWR for XL models.

Technical information

TRANSMISSIONS

Details specifications for automatic and manual transmissions.

Technical information

BRAKES

Provides technical data and specifications for the braking system.

Technical information

SUSPENSION

Details the components and types of suspension systems used on the vehicle.

Technical information

OIL SPECIFICATIONS

Lists recommended lubricant types and grades for various vehicle components.

Technical information

SEATS

Covers seating capacity and types of seats available for the vehicle.

Technical information

VEHICLE IDENTIFICATION NUMBER (VIN)

Details the location and importance of the vehicle identification number.

Technical information

LIGHT BULB DATA

Lists bulb types, voltages, and quantities for exterior lighting.

Technical information

DDEC III DIAGNOSTIC CODES

Lists diagnostic codes for the Detroit Diesel Electronic Control system.

Technical information

WORLD TRANSMISSION (WT) DIAGNOSTIC CODES

Explains the diagnostic code memory and its structure for the WT transmission.

Technical information

WORLD TRANSMISSION (WT) DIAGNOSTIC CODE LIST AND DESCRIPTION

Provides a detailed list of WT transmission diagnostic codes and their meanings.

Care & maintenance

INTERIOR CLEANING

Provides instructions for cleaning the coach interior, including upholstery and stain removal.

Care & maintenance

EXTERIOR CLEANING

Details the process for washing and waxing the vehicle's exterior paintwork.

Care & maintenance

OIL VERIFICATION

Explains the correct procedures for checking engine and transmission oil levels.

Care & maintenance

AIR TANKS

Explains the function and maintenance of the vehicle's air tank systems.

Care & maintenance

A/C AND HEATING AIR FILTERS

Covers inspection and cleaning of the air filters for HVAC systems.

Care & maintenance

FLEXIBLE HOSE MAINTENANCE

Covers inspection and service life of flexible hoses for optimal performance.

Care & maintenance

LAVATORY MAINTENANCE

Covers routine draining and filling of lavatory tanks by maintenance personnel.

FIRST SERVICE ON NEW VEHICLE

PERIODIC LUBRICATION AND SERVICING SCHEDULE

DAILY WALK-AROUND INSPECTION

PERIODIC LUBRICATION AND SERVICING SCHEDULE

A) SERVICE EVERY 6,250 MILES (10 000 KM) OR TWICE A YEAR, WHICHEVER COMES FIRST.

Details service tasks required at 6,250-mile intervals or twice annually.

PERIODIC LUBRICATION AND SERVICING SCHEDULE

B) SERVICE EVERY 12,500 MILES (20 000 KM) OR ONCE A YEAR, WHICHEVER COMES FIRST.

Details service tasks required at 12,500-mile intervals or annually.

C) SERVICE EVERY 25,000 MILES (40 000 KM) OR ONCE A YEAR, WHICHEVER COMES FIRST.

Details service tasks required at 25,000-mile intervals or annually.

PERIODIC LUBRICATION AND SERVICING SCHEDULE

D) SERVICE EVERY 50,000 MILES (80 000 KM) OR ONCE A YEAR, WHICHEVER COMES FIRST.

Details service tasks required at 50,000-mile intervals or annually.

E) SERVICE EVERY 100,000 MILES (160 000 KM) OR ONCE EVERY TWO YEARS, WHICHEVER COMES FIRST.

Details service tasks required at 100,000-mile intervals or every two years.

Care & maintenance

F) MISCELLANEOUS SERVICE

Covers miscellaneous service tasks including battery terminals and cooling system.

LUBRICANT SPECIFICATIONS

Lists recommended lubricant types and grades for various vehicle components.

Lubricant Specifications

PART NUMBER SPECIFICATIONS

Lists part numbers for common replacement components and their suppliers.

SERVICE LITERATURE

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