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PRG Best Boy 4000 - User Manual

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SOFTWARE VERSION 1.15
WWW.PRG.COM
BEST BOY 4000
®
SPOT LUMINAIRE
FIELD SERVICE MANUAL

Table of Contents

Questions and Answers

Summary

FOREWORD

Compliance Notice

Device compliance with FCC rules and conditions for operation.

Safety Notice

Important safety information and instructions for installation and operation.

Protection Against Injury to Persons

Safety instructions to prevent injury or death during operation and maintenance.

Revision History

Chapter 1. Description

Exterior Components

Illustration and description of the luminaire's external parts and controls.

Head and Enclosure Components

Major sub-assemblies within the head and enclosure of the luminaire.

Yoke Components

Major sub-assemblies located in the tilt-side and pan-side yoke legs.

Designer Color Wheel Standard Configuration

Illustration and description of the standard designer color wheel setup.

Effect Wheel Standard Configuration

Illustration and description of the standard effect wheel setup.

Gobo Wheel Standard Configurations

Illustrations of the standard gobo wheel configurations.

About Moiré Gobos

Information about moiré gobos and their special handling requirements.

INTRODUCTION

About This Manual

Scope and purpose of the field service manual.

Additional Documentation

References to other manuals and standards.

Customer Service

Contact information for technical assistance and PRG offices.

Chapter 2. Testing & Troubleshooting

TESTING

Procedures for performing self-tests and recalibrations.

About This Section

Introduction to the test and recalibration features.

Test Screen

Overview of the luminaire's self-test features and options.

Test Sub-Menu Screens

Visual examples of various test screens and their functions.

Mechanical Tests

Procedures for exercising individual luminaire mechanisms.

Group Tests

Running test sequences on multiple luminaires simultaneously.

Errors

Information on status indications and error codes for the luminaire.

Comm LED

Explanation of the Comm LED status and its meaning.

Mechanism Errors

Table detailing common mechanism error codes, explanations, and solutions.

Other Errors

Table detailing other common error codes and their solutions.

Basic Troubleshooting

Common start-up problems and their solutions.

Chapter 3. MAINTENANCE

EQUIPMENT HANDLING

Guidelines for safely handling the luminaire and its components.

Proper Lamp Servicing and Operation

Procedures for safe servicing and operation of the luminaire lamp.

Wheel Stack Road Case Instructions

Instructions for packing and unpacking the wheel stack in its road case.

Cleaning Luminaire Exterior

Procedure for cleaning the external surfaces of the luminaire.

ROUTINE MAINTENANCE

Regular maintenance tasks for the luminaire.

Removing Head Covers

Steps to remove the luminaire's head covers for access.

Removing Aft Cover

Steps to remove the aft cover for component access.

Removing Yoke Leg Covers

Steps to remove the covers from the yoke legs.

Removing Upper Enclosure Covers

Steps to remove the covers from the upper enclosure.

Cleaning Intake Filters

Procedure for cleaning or replacing the luminaire's intake filters.

Cleaning Lenses

Procedures for cleaning the luminaire's optical lenses.

Removing Front Glass

Steps to remove and clean the front glass of the luminaire.

Cleaning Gobo, Color, and Effect Wheels

Procedure for cleaning the luminaire's gobo, color, and effect wheels.

REMOVE AND REPLACE PROCEDURES

Step-by-step instructions for replacing various parts.

Replacing Lamp

Step-by-step guide for replacing the luminaire's lamp.

Adjusting Lamp

Procedure for aligning the lamp after installation for optimal beam output.

Replacing a Gobo in Gobo Wheel 1

Steps to replace a gobo in the first gobo wheel.

Replacing a Gobo in Gobo Wheel 2

Steps to replace a gobo in the second gobo wheel.

Replacing a Designer Color Filter

Steps to replace a color filter in the designer color wheel.

Replacing Front Glass

Steps to remove and replace the luminaire's front glass.

Replacing Light Shield

Procedure for replacing the luminaire's light shield.

Replacing Wheel Stack

Steps to remove and replace the luminaire's wheel stack assembly.

Replacing Gag EOT Sensor

Procedure for replacing the gag EOT sensor assembly.

Replacing Gag Wheel Motor

Steps to replace the gag wheel motor.

Replacing Gag Index Motor

Steps to replace the gag index motor.

Replacing a Zoom Sensor

Procedure for replacing the luminaire's zoom sensors.

Replacing a Zoom Lens Motor

Steps to replace a zoom lens motor assembly.

Replacing Reflector

Steps to remove and replace the luminaire's reflector.

Replacing UV;IR Filter

Steps to replace the luminaire's UV/IR filters.

Replacing AR Glass

Steps to replace the luminaire's anti-reflective (AR) glass.

Replacing Ignitor

Procedure for replacing the luminaire's ignitor.

Replacing Interface;LVS Assembly

Steps to replace the interface and LVS assembly.

Replacing Upper Enclosure Fan

Steps to replace the fan in the upper enclosure.

Replacing Ballast

Steps to remove and replace the luminaire's ballast.

Replacing Ballast Fan

Steps to replace the ballast fan.

Replacing Yoke Fan

Steps to replace the fan in the yoke assembly.

Replacing Pan;Tilt Driver PCB

Steps to replace the pan/tilt driver printed circuit board.

Replacing Tilt COT Sensor

Procedure for replacing the tilt COT sensor assembly.

Replacing Tilt Drive Mechanism

Steps to replace the tilt drive mechanism.

Replacing Pan Drive Mechanism

Steps to replace the pan drive mechanism.

Setting Pan;Tilt Belt Tension

Procedures for setting proper belt tension for pan and tilt mechanisms.

Chapter 4. Illustrated Parts Breakdown

OVERVIEW

General information about the Illustrated Parts Breakdown (IPB).

Best Boy Spares Kit

List of components included in the Best Boy Spares Kit.

Torque Chart

Table of recommended torque values for various screw sizes.

Covers and Included Items

Detailed breakdown of covers and included items.

Appendix A. Technical Specifications

BEST BOY 4000 SPOT LUMINAIRE

Specifications including source, output, input, and optical details.

BEST BOY ROAD CASE

Specifications for the Best Boy road case, including weight and dimensions.

PRG Best Boy 4000 Specifications

General IconGeneral
BrandPRG
ModelBest Boy 4000
CategoryLantern
LanguageEnglish