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Wexxar WF 30T
Pro Mach Wexxar WF 30T - User Manual
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W
F30
T C
ase
For
m
er
37
613
6
Wexxar Packaging Inc
.
Richm
ond, BC
C
an
ad
a
1 888 565 3219
1 604
930 930
0
parts@we
xxar.com
service@we
xxar.c
om
2
Table of Contents
Main Page
Table of Contents
5
About this Manual
9
How to Contact U S
9
Parts and Service
9
Notes , Cautions , and Warnings
10
Disclaimer
10
Safety
11
Safety Considerations
11
Safety Standards
11
General Precautions
12
Lock-Out Compliance
12
Compressed Air
12
Electrical Power
13
Conveyor Drivebelts
13
Interlock Guard Doors
13
Installation
15
Prerequisites
15
Site Environment Consideration
15
Location , Leveling and Conveyors
15
Location
15
Leveling
16
Discharge Conveyor
16
Service Connections
17
Compressed Air
17
Non-Lube Pneumatic System
17
Electrical Power
17
Remote Demand Sensor
17
Theory of Operation
19
Sequence of Operations
19
Loading and Case Supply
19
Case Separation
19
Case Injection
20
Sensors
21
Optical Proximity Sensor S
21
Remote Demand Sensor
21
Magazine Management
21
Inductive Sensors
21
Sensor Cables
22
Interlock Switches
22
Pressure Switches
23
Tape Management System
23
Factors Influencing Pneumatic Speeds
24
Flat Case Height (Dimension 'B')
24
Case Thickness (Dimension 'F')
24
Non -Lube Pneumatic System
24
Low Pressure Switch (PS1)
24
Operating Procedures
27
Controls Overview
27
Editing Hmi Value Fields
27
To Edit a Value Field
28
Hmi Screen Navigation
28
Start-Up
29
Preliminary Checks
29
Loading the Magazine
29
Starting the Continuous Run Cycle
31
Monitoring
31
Monitoring WF30T Operation
31
Loading Cases While the Machine Is Running
32
Resolving Tray Backups in the Discharge Area
32
To Turn on the Remote Demand
32
To Adjust the Remote Demand Settings
32
Clearing a Case Jam
33
Restarting the Case Former after an Emergency Stop or Alarm
33
Viewing Case Production and Speed
34
To View Case Production and Speed
34
Stopping the Wf30T
34
Size Change
35
Size Change Parts ('Zone Changes')
35
Case Size Change Procedure
36
Select Case Recipe and Record Case Dimensions
37
Remove Power and Air and Perform Lock - out /Tag - out Remove Cases from the Magazine
38
Adjust Case Dimension B1
39
Adjust Case Dimensiond
40
Adjust Case Dimensionc
40
Adjust Case Dimension A1 and A2
41
Adjust Case Dimensionf
41
Load Cases into the Magazine
42
Adjust Case Dimension A3
42
Attach Size Change Parts and Adjust Jaw Plate Pins ( Optional )
43
Remove Lock - out /Tag - out and Restore Power and Air Test Size Change and Begin Production
44
Additional Wf30T Adjustments
45
Tape Head
45
Stabilizer Bars and Pinblocks
46
Sensor LS7 Adjustment
47
Front Minor Center Ski
47
Discharge Pusher
48
Limit Switch Actuators
48
Testing the Size Change
50
Set-Up the WF30T
50
Operate in Jog Mode
50
Adding a Case Recipe
52
Step 1 - Create a New Recipe
52
Step 2 - Enter Case Dimensions
53
Step 3 - Enter Target Case Per Minute
53
Step 4 - Save the Recipe
54
Machine Maintenance
55
Maintenance
55
Inspections
55
Cleaning
55
Preventive Maintenance Schedule
56
Daily
56
Weekly
56
Monthly
56
Every 3 Months
56
Typical Maintenance Adjustments
56
Remote Demand Sensor
56
Magazine Pusher
57
Injector Assembly
57
Mast Assembly
57
Forming Head
57
Discharge Pusher
58
Conveyor Belt Tension and Tracking
58
Proximity Sensors
59
Flap Folder Assemblies
59
Pneumatic System Maintenance
59
Pneumatic Supply Adjustments
59
Filter-Regulator
59
General Pneumatics
60
Electrical System Maintenance
60
Safety Circuit
60
Electrical Enclosure
60
Mechanical Maintenance
60
Maintenance Parts List & Schedule
61
Lubrication
62
Lubrication Points
62
Machine Sanitation
63
Purpose
63
Frequency
63
Responsibility
63
Materials
63
Procedure
64
Critical Areas
64
Other Areas
64
Overview of Critical Areas
65
Frequently Touched Surfaces
66
Hard-To-Access Surfaces
73
Other Areas: Lexan™ Windows
76
Cleaners and Sanitizers
77
Troubleshooting and Repairs
79
About Warnings and Alarms
79
Viewing the Alarm History
80
To View the Alarm History
80
Identifying Problems with Plc Inputs
80
To Access the PLC Inputs Screen
80
Identifying Problems with Plc Outputs
81
To Access the PLC Outputs Screen
81
To Test a PLC Output
82
General Troubleshooting
82
Jogging " the Wf30T (Jog Cycle )
83
Troubleshooting Case Flow Issues
86
Machine Sequence Troubleshooting
89
Error Codes
90
Electrical Troubleshooting
90
Pneumatic Troubleshooting
92
Repair Procedures
94
Servo-Motor Repair
94
Pneumatic Cylinder Repairs
95
Magazine Repairs
95
Forming Head Bearing Repairs
95
Conveyor Drivebelt Repairs
96
Drivebelt Bearing Repairs
96
Gearmotor Repairs
96
Options
97
Machine Management System
97
Magazine Monitoring
97
Grace Check Volt ™ Voltage Portal
97
Beacon
97
Anti -Vibration Friction Clamps
98
Digital Dial Indicators
98
Understanding the Dial Indicator Readouts
98
Machine Adjustments that Include Dial Indicators
98
Pre -Start Health and Safety Review (Phsr Option )
99
The Review: a Complete Pre-Start Heath & Safety Review
99
Additional Guarding
99
Added/Modified Electrical Safety Switch
100
The Wexxar PHSR Package Does NOT Include
100
Extended Guarding Packages
100
Extended Guarding
100
Active Case Guidance Option
101
Enviroguard
102
Enviroguard Summary
102
Overview Comparison
102
Component Protection Detail
103
Instructions for Cleaning
104
Before Cleaning
104
Direct Washdown
104
After Cleaning
104
Audible Alarm Option
104
Surge Control
105
10 Service and Warranty
107
Service
107
Warranty
107
Index
109
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Pro Mach Wexxar WF 30T Specifications
General
Brand
Pro Mach
Model
Wexxar WF 30T
Category
Industrial Equipment
Language
English
Need help?
General
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