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Promag STARMIX 60W User Manual

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PROMAG
le macchine per il gelato
09 - 2003
STARMIX 60W
STARMIX E60W
STARMIX 60A
STARMIX E60A
STARMIX 120W
STARMIX E120W
USE AND MAINTENANCE
INSTRUCTION MANUAL:
PASTEURIZER
STARMIX 60W
STARMIX E60W STARMIX E120W
STARMIX 120W
USER INSTRUCTIONS
STARMIX 60/120 IngleseUTILIZZATORE (USER) 012
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Promag STARMIX 60W Specifications

General IconGeneral
BrandPromag
ModelSTARMIX 60W
CategoryCommercial Food Equipment
LanguageEnglish

Summary

Part A: User and Technician-Installer Information

General Information

Provides introductory details about the machine and manufacturer's commitment to quality and service.

Important Precautions

Details critical safety measures to be taken during installation, operation, cleaning, and maintenance of the machine.

Number of Users and Type of Work

Specifies that the machine is designed for single-operator use, handling loading, cycle setting, and product recovery.

Productive Cycle

Describes the basic steps of the productive cycle: loading mix, setting parameters, and unloading product.

Operating Modes

Explains the machine's continuous operation mode and automatic stopping based on selected cycles or manual stop buttons.

Precautions

Lists critical danger points and forbidden actions, emphasizing safety during operation and maintenance.

Environmental Conditions

Indications on Noise Produced by Machine

Presents acoustic pressure levels measured for STARMIX 60 and STARMIX 120 models in various operating modes.

Machine Description

Function

Defines the machine's primary function: pasteurization, maintenance, and maturation of ice cream mixtures.

Machine Components

Details the main structural and functional components of the STARMIX machine, including frame, cylinder, motors, and control panel.

Description of External Components (Control Panel)

Details the buttons, display, and indicators on the machine's control panel for operation and programming.

Description of External Components (Rear View - Water Condensation)

Illustrates and lists external components visible from the rear of water condensation models, including switches and connections.

Safety Devices

Magnetic Microswitches

Explains the function of magnetic microswitches (63) that block operations when lids are opened during use.

Machine Stop Button

Identifies the stop button (29) on the control panel for immediate machine operation halt.

12 Volt Control Panel

Mentions the 12 Volt control panel as a component of the safety system.

Machine Use

Use According to Norms

Emphasizes using the machine only for its intended purpose (ice cream mixes) and by qualified personnel.

Description of External Components (Front View)

Illustrates and lists external components of the STARMIX machine visible from the front, including motors, lids, and outlet cock.

Correct Use of Product Dispensing Cock

Cock Assembly

Provides detailed instructions for assembling and ensuring proper sealing of the product dispensing cock.

Cock Disassembly

Outlines the reverse procedure for disassembling the product dispensing cock.

Extraction of Pasteurized Mix

Explains the correct procedure for dispensing the pasteurized mix using the lever and cock mechanism.

Cock Closing

Details the steps for closing the dispensing cock and post-extraction cleaning and sterilization.

Internal Components Description

Internal STARMIX 60 Components (Water Condensation)

Identifies and labels internal components of the STARMIX 60 model with water condensation, such as the cylinder, electric box, and compressor.

Dangerous Points

Entangling and Dragging Dangers

Highlights dangers related to entangling and dragging, including cock outlets and cylinder outlets.

Thermal Dangers

Warns about thermal dangers from hot and cold parts within the cooling system and cylinder.

Dangerous Pressures

Alerts to dangerous pressures within the cooling system, even when the machine is off.

Cutting, Squashing, and Entangling Dangers

Details dangers of cutting, squashing, and entangling when the rear half-cover is open.

Dangerous Voltage

Identifies dangerous voltage points in the main electric box, compressor, and motors.

Protection Measures for Dangerous Areas

Casing and Access Prevention

Explains how the machine casing prevents access to internal parts and moving components, requiring qualified personnel for removal.

Shaft Access and Safety Microswitches

Describes access to mixer/emulsioner shafts via half-lids and the role of safety microswitches in stopping operations.

Rear Half-Cover Opening Angle

Details the 30° projection angle of the rear half-cover for safe access, estimating it as safe for users and technicians.

Information on Remaining Risks

Entangling and Dragging Risks

Warns against approaching moving parts inside the cylinder and imprudent cleaning operations.

Dangerous Pressures

Reiterates that the cooling system remains under pressure when the machine is off.

Thermal Dangers

Highlights thermal dangers from hot/cold parts and risks during repair/inspection or when opening the lid for product inspection.

Recommendations on Prevention Measures

Safety Regulations

Advises following regulations to maintain machine condition and ensure user safety, including proper use and handling.

General Safety Guidelines

Provides comprehensive safety rules for operation, maintenance, grounding, electrical safety, and environmental protection.

Installation

Installation Requirements

Specifies positioning requirements, including clearance from walls and blocking wheels for proper installation.

Use of Machine

Operation Start-Up

Guides the user through the initial steps of starting the machine, including water connection and display checks.

Machine Preparation

Details pre-operation steps, including warming up the compressor oil for STARMIX 120 and initial water cycle test.

Operation

Electronic Logic

Explains the machine's electronic control system designed to meet user and technician needs.

Machine Start-Up

Details the sequence for starting the machine, including water tap, wall switch, introducing mix, and closing the lid.

Program Parameter Check (P)

High Pasteurization Cycle (A)

Example: A22A

Illustrates a high pasteurization cycle (A22A) with initial temperature and mixer operation.

Emulsioner Motor and Maintenance Time

Explains emulsioner motor activation based on temperature and details maintenance time settings for cycle A.

Example: A82AE

Provides an example (A82AE) demonstrating high pasteurization with specific temperature and motor operations.

Low Pasteurization Cycle (B)

Example: B22A

Illustrates a low pasteurization cycle (B22A) with initial temperature and mixer operation.

Emulsioner Motor and Maintenance Time

Details emulsioner motor activation and maintenance time settings for low pasteurization cycle B.

Example: B65AE

Provides an example (B65AE) showing low pasteurization with specific temperature and motor operations.

Cooling Cycle (C)

Example: C20A

Illustrates a cooling cycle (C20A) with initial product temperature and mixer operation.

Personalized Cycle (P)

Parameter Setting Differences

Explains that Personalized cycle (P) allows user-defined parameters, unlike pre-set cycles A, B, and C.

Cold Mixing

Mixer and Emulsioner Motor Operation

Details how to start and stop the mixer (A) and emulsioner (E) motors for cold mixing, showing display indicators.

Example: 15AE

Provides an example (15AE) of cold mixing with temperature and both motors operating.

LED Indicators and Cycle Progress

Black Out Procedure

Black Out Procedure

Describes actions to take during and after an electric energy interruption, including restarting or continuing the cycle.

Production Control

Programmable Parameters (P)

Parameter Symbols and Meaning

Lists programmable parameters (C1-C9, t1, t2, t, C6-C9, to, Mo, CL) with their meanings and value ranges.

Stop Modes

Stop Device Operation

Explains the function of the stop button (29) to interrupt machine operation and deactivate controls.

Important Anomalies and Remedies

Anomaly Wording and Causes

Lists display messages (OPE, T1-T3, H20, AL2-AL4) indicating anomalies, their causes, and required remedies.

Operations After Use

Daily Shut-down Procedure

Instructs on turning off the pasteurizer daily using the stop button and wall switch before cleaning.

Cleaning Operations

Cylinder Cleaning (Water)

Details cleaning the cylinder with warm water, using mixer and emulsioner motors, and draining the water.

Cylinder Cleaning (Detergent)

Describes repeating cleaning with a sterilizing detergent solution and subsequent rinsing for hygiene.

General Washing and Sterilization Advice

Recommends safety conditions for cleaning, using low-pressure hoses, and sterilizing parts before use.

Recommended Maintenance Products

Deterstov Sterilizing Detergent

Provides detailed safety and usage information for Deterstov, a sterilizing detergent for food contact parts.

Lubricant for Food-Processing Machinery

Recommends a colorless lubricant for mechanical parts in contact with foodstuffs, subject to friction.

Luber-Al Aerosol Lubricant

Presents safety data for Luber-Al Aerosol lubricant, covering composition, hazards, first aid, and handling.

Dismantling and Disposal

Machine Discontinuation

Instructs on safely disconnecting electrical and water connections and leaving the machine in a safe area when discontinuing use.

Refrigerant Gas Disposal

Specifies that refrigerant gas removal and disposal must be done by competent personnel according to ozone protection norms.

Technical Characteristics

STARMIX 60 Specifications

Lists technical specifications for the STARMIX 60 model, including tank capacity, power absorption, and weight.

STARMIX 120 Specifications

Lists technical specifications for the STARMIX 120 model, including tank capacity, power absorption, and weight.

Dimensions (STARMIX 60-120)

Dimensional References (Table 1)

Provides dimensional data (A-M) for STARMIX 60 (Water/Air) and STARMIX 120 models in a reference table.

Dimensional References (Table 2)

Continues dimensional data (N-Z) for STARMIX 60 (Water/Air) and STARMIX 120 models in a reference table.

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