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Prometal UNIVERSAL 1000 User Manual

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Maintenance manual Universal-1000
P R O M E T A L
1
Maintenance manual
UNIVERSAL 1000
Concrete block making
machine

Table of Contents

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Prometal UNIVERSAL 1000 Specifications

General IconGeneral
BrandPrometal
ModelUNIVERSAL 1000
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety

Staff and Operational Phase Safety

Safety instructions for personnel and specific operating phases.

Hydraulics

Concrete Product Machine and Hydraulic Safety

Safety regulations for machine operation and hydraulic system handling.

Hydraulics Overview

Chemicals and Lubrication Guidelines

Handling precautions for chemicals and guidelines for lubrication.

Industrial Safety Procedures

Emergency Stop and Control

Maintenance: Cleaning, Lubrication, and Servicing

Component Mounting and System Maintenance

Maintenance Plans Overview

Mould Change and Daily Tasks

Weekly Maintenance (50 hours)

Vibrator Table and Monthly Maintenance

Periodic Maintenance Schedules

Hydraulic System General Maintenance

Hydraulic Oil Level and Fault Finding

Hydraulic Component Maintenance

Pressurized Fluid Handling

Conveyor System Maintenance

Lubrication Plan and Points

Vibrator Lubrication Plans

Tamper Head Maintenance Procedures

Tamper Head Stroke and Cylinder Maintenance

Tamper Head Brake Maintenance

Mould Maintenance and Changing Overview

Mould and Tamper Head Dismantling Steps

Mould Changing: Important Hints and Safety

Mould Changing Procedure: Track Setup

Sensor Adjustments

Mould and Tamper Head Mounting Procedures

Vibrator Table Maintenance

Vibrator Safety and Operation

General Vibrator Safety

Safety precautions for operating staff working with vibrators.

Tamper Head Vibrator Safety

Vibration Force Adjustment Procedure

Vibrator Table Vibrator Mounting Specifications

Vibrator Electrical Connection and Adjustment

Vibrator Rotation and Unbalance Adjustment

Vibrator Maintenance and General Care

General Care for Vibrators

Vibrator Maintenance Plan Compliance

Vibrator Corrective Maintenance and Notices

Machine-Center Part Maintenance

Filler Box and Agitator Maintenance