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ProMinent ProMaqua Bello Zon CDLb Series User Manual

ProMinent ProMaqua Bello Zon CDLb Series
76 pages
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Chlorine dioxide systems
Bello Zon
®
type CDLb with external pre-storage
vessel
Operating instructions
P_PMA_BEZ_0110_SW
CDLb 6
Original operating instructions (2006/42/EC)Part no. 985312 BA LZ 011 02/14 EN
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.

Table of Contents

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ProMinent ProMaqua Bello Zon CDLb Series Specifications

General IconGeneral
Operating pressureUp to 10 bar
MaterialsPVDF, PTFE
Power Supply230 V, 50/60 Hz
DimensionsVaries by model
WeightVaries by model
ApplicationWater disinfection
Chemicals usedSodium chlorite, hydrochloric acid

Summary

Supplemental Instructions

Supplementary Information

Provides supplementary information and highlights specific document sections like Enumerated lists, Instructions, and Results.

Notes for the System Operator

Includes notes and quotes from German guidelines regarding the system operator's scope of responsibility.

Version Number of Hardware and Software

Explains how to find the hardware and software version number of the device.

1 Identity Code

2 About this System

3 Safety Chapter

Safety Identification and Basic Rules

Explains signal words, warning signs, and fundamental safety rules for system operation.

Intended Use and Personnel Qualification

Specifies intended applications and required personnel qualifications for system operation.

Personal Protective Equipment and Safety Equipment

Details required PPE and integrated safety equipment, including warning stickers.

Safety Notes on Operation

Critical safety warnings on operation and handling hazardous substances.

Emergency Entry and Information

Provides instructions for room entry and emergency information.

4 Storage and Transport

Safety, Packaging, and Ambient Conditions

Covers safety notes, packaging details, and environmental conditions for storage and transport.

5 System Overview

System Components Overview

Identifies key components of the Bello Zon® CDLb system with diagrams.

Pre-storage Module Overview

Describes the external pre-storage module and its connections.

6 Functional Description

Chemical Principle and Operating Principle

Explains the chemical reaction for CIO2 production and the system's operating principle.

Safety Equipment Reference

Refers to the safety equipment description in the Safety Chapter.

7 Requirements at the Installation Site

Site Requirements and Regulations

Lists installation site requirements and applicable regulations.

Water Requirements

Specifies parameters for diluting and treated water, including temperature, pressure, and quality.

8 Assembly

Panel Fitting and Safety Notes

Provides instructions for panel fitting and safety warnings regarding chemical leaks.

Warning Labels for Assembly

Instructions for attaching warning signs to indicate system access and chemical storage.

9 Installation

Hydraulic Installation Components

Covers installation of hydraulic components like filters, isolators, and injection points.

Pre-storage Module Installation

Details hydraulic and electrical connections for the external pre-storage module.

Suction Lance Installation

Instructions for installing suction lances into chemical drums.

Water Supply and 3-way Valve Setup

Covers diluting water supply and the setup of the 3-way valve.

Chemical Supply and Electrical Installation

Includes chemical supply instructions and general electrical installation procedures.

Cable Gland and Terminal Connections

Guidance on fitting cable glands and connecting system terminals.

External Pre-storage Module Electrical Connections

Plan view of electrical connections for the external pre-storage module.

Emergency Stop and Mains Connection

Instructions for installing emergency stop switches and preparing mains connection.

10 Controlling the System

Control Elements and Key Functions

Identifies control elements and explains the functions of the keys on the control panel.

Operating Menu Schematic

Presents a schematic overview of the system's operating menu structure.

Alternating Display Explanation

Explains the symbols and meanings of the alternating display on the control panel.

Operating Menu Overview

Provides a detailed overview of the system's operating menu tree.

11 Start Up

Start-up Safety and Requirements

Lists crucial safety warnings and prerequisites before starting up the system.

Language and User Code Settings

Guides on selecting the operating language and changing the user code.

Alarm Configuration and Drum Installation

Details alarm relay configuration and instructions for installing chemical drums.

Carrying out Commissioning

Outlines the step-by-step process for commissioning the Bello Zon® CDLb system.

Start-up Warnings: CIO2 and Corrosion

Provides warnings regarding too-low CIO2 concentration and risk of corrosion damage.

12 Operation

Changing Chemical Drums

Provides detailed instructions and safety warnings for changing chemical drums.

Flush System Procedure

Explains when and how to perform a system flush.

Paging Through Protocol

Guides on how to navigate and view recorded events in the system protocol.

Perform Service Menu

Details the 'Perform Service' menu, intended for authorized service teams.

13 Maintenance

Weekly and Annual Maintenance

Outlines weekly inspection tasks and annual maintenance procedures.

Maintenance Kits and Order Numbers

Lists order numbers for annual and 3-year maintenance kits.

14 Repairs

15 Troubleshooting

Operating Indicator and Warning Messages

Explains the operating indicator and lists warning messages with causes and remedies.

Fault Alerts and Causes

Details fault alerts, including required access codes and remedies.

16 Decommissioning

Short and Long Term Decommissioning

Provides procedures for taking the system out of service for short and long periods.

17 Disposal

Disposal Safety, Filter, and Battery

Covers safety notes, active carbon filter location, and battery access for disposal.

18 Technical Data CDLb

General Technical Data

Includes general specifications like power, weight, ambient conditions, and materials.

Electrical Technical Data

Details power supply, fuses, and switching outputs.

19 Accessories

Chemicals, Collecting Pans, and Injection Points

Lists chemicals, collecting pans, and injection points as accessories.

External Storage Module and Instrumentation

Lists external storage modules and instrumentation accessories.

Multifunctional Valve Accessory

Provides details and part number for a multifunctional valve accessory.

20 EC Declaration of Conformity

21 Dimensional Drawings

22 Interface List

23 Wiring Diagram CDLb

Control Inputs

Details control input signals, terminal identifiers, and contact types.

Outputs and Voltage Connections

Lists pulse outputs, switching outputs, voltage outputs, and inputs.

External Device Control Input

Describes control inputs from external devices.

24 Decontamination Declaration

25 Chlorine Dioxide Hazardous Substance Data Sheet

Physical and Chemical Properties

Details chemical characterisation, and properties of gaseous and aqueous chlorine dioxide.

Handling Aqueous Solutions

Covers labelling, storage, spill measures, and fire prevention for CIO2 solutions.

Health Protection and PPE

Covers health protection, MAC value, odour threshold, and personal protective equipment.

Health Hazards and First Aid

Describes health effects of CIO2 exposure and provides first aid measures.

Further Information Sources

Lists references for further information on chlorine dioxide systems.

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