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PSG HR Series - User Manual

PSG HR Series
36 pages
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Hot Runner Controllers
Series
HR & HRD
Operating Instructions
from HRD Version 911006 A
HR Version 903905 A
Rev. 2.00.06
03/2010
PSG Plastic Service GmbH
Pirnaer Strasse 12-16
68309 Mannheim
Deutschland
Tel. +49 621 7162 0
Fax +49 621 7162 162
www.psg-online.de
info@psg-online.de

Table of Contents

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Summary

Brief Instructions HR;HRD

Release Heating System

Manually switches heating outputs ON/OFF.

Target Value Input Methods

Guides on entering target values for zones.

Save and Load Recipe Functions

Procedures for saving and loading zone settings.

HR;HRD System Overview

Control Panel and Key Functions

Identifies control keys and their functions.

System Interfaces and Connections

Details output, interface sockets, and power cable.

Important Device Information

Covers type plate, ON-switch, and fuses.

General Information and Delivery

Unit Features and Capabilities

Lists features like multi-channel control and MAControl.

Delivery Scope and Storage

Contents of delivery and storage guidelines.

Safety Information and Precautions

CE Compliance and Standards

Mentions CE symbol and relevant EU directives.

Critical Operation Warnings

Highlights essential safety precautions before operation.

Basic Operation Principles

Operating Philosophy and Steps

Explains the 5 basic operating steps.

Zone Selection Options

Describes individual, group, and block zone selections.

Input Variants for Value Changes

Details single, group, and selection mode input methods.

Direct Function Key Access

Accessing Target Values

Shortcuts for target value display and adjustment.

Accessing Heating System Control

Shortcuts for releasing/stopping heating.

Accessing Recipe Management

Shortcuts for saving and loading recipes.

Zone Display Status and Errors

Message Meaning and Display Codes

Explains what status and error messages signify.

Error Rectification Procedures

Provides steps to resolve common error messages.

Target Value Input Methods

Individual Zone Target Value Input

Step-by-step for single zone value entry.

Group Target Value Input

Entering values for multiple zones simultaneously.

Input Selection Modes

Details methods for selecting values by/to one value.

Bulk Target Value Operations

Block Input for All Zones

Setting target values for all zones at once.

Selection Mode Input

Inputting values for selected zones.

Input Process Workflow

Initiating Target Value Input

Starting the target value input process.

Zone and Input Type Selection

Choosing zones and the input method.

Setting and Confirming Values

Entering and finalizing target values.

Core Functions: Heating Control

Release Heating System Operation

Managing heating output activation and deactivation.

Manual and Automatic Heating Control

Explains manual switching and automatic release features.

Setting Automatic Release Time

Configuring the delay for automatic heating activation.

Display Modes and Diagnostics

Switching Value Displays

Toggling between actual and difference displays.

Connecting Diagnosis (HR-D Series)

Checks wiring for heating connections.

Alarm Acknowledgement Procedure

Steps to clear and release alarms.

Heating Current Monitoring

Monitors heating outputs against target current.

Heating Current Specification

Target Current Specification Methods

Options for setting target current values.

Automatic Current Acceptance

Automatically saves measured current as target.

Manual Target Current Input

Manually entering target current values.

Leakage Current Monitoring (HR-D)

Complete Leakage Current Display

Shows the total momentary leakage current.

Leakage Current Per Zone

Displays leakage current for each control zone.

Status Display Interpretation

Zone Display Information Symbols

Explains symbols used for status and alarms in zone displays.

Process Control Functionality

Activating Process Control

Steps to enable process monitoring and control.

Acknowledging Process Alarms

Procedure to clear process control alarms.

Accepting New Process Parameters

How to input new process parameters.

Mold Check Diagnostic Function (HR-D)

Diagnosis Process Steps

Outlines the sequence of diagnostic tests.

Interpreting Diagnosis Results

Explains how to read and understand test outcomes.

Regulation Mode Operations

Regulation Mode via Function Key

Activating Regulation mode using specific keys.

Switching Regulation Mode On;Off

Procedures for enabling or disabling Regulation mode.

Regulation Ratio Input

Setting the percentage of output for regulation.

Recipe Management System

Saving and Loading Recipes

Procedures for storing and retrieving zone settings.

Deleting and Locking Recipes

Managing saved recipes by deletion or locking.

Standby Mode for Temperature Reduction

Setting a reduced target value.

Operational Modes: Standby and Boost

Standby Mode Operation

Details on reducing the operating target value.

Boost Mode Operation

Details on increasing the operating target value.

Error Handling and Advanced Control

Load Shedding Error Management

Automatic load-breaking in case of errors.

Pilot Zone Operating Mode

Controlling a zone using a functioning "pilot" zone.

Pilot Zone Selection Procedure

Steps to designate a pilot zone.

Pilot Zone Regulation Tuning

Regulation Ratio Amplification

Adjusting regulation ratio for guided zones.

System Function Codes

Important Function Codes Reference

A table listing key codes and their functions.

Parameter Level Configuration

Parameter Overview and Default Settings

Lists parameters and their factory-set values.

Detailed Parameter Descriptions

Regulation and Tolerance Parameters

Covers STGR, STBE, GW-, GW+.

Start-up and Boost Parameters

Covers ANFB, ANFZ, AFZ3.

Pilot Zone and Addressing Parameters

Covers K-FZ, NrFZ, ZONE, ADR, ZADR.

Detailed Function Descriptions

Start-up Mode Functionality

Explains gentle heating for drying.

Start-up Mode with Boost

Describes rapid heating using Boost.

Start-up and Boost Prerequisites

Conditions needed for these modes.

Advanced Functions and Monitoring

Automatic Ramp Function

Gradual temperature increase to prevent stress.

Heating Current Monitoring

Monitors heating elements and components.

Sensor;Heating System Allocation Diagnosis

Checks wiring and allocation of sensors.

Diagnosis Function Details

Optimal Diagnosis Conditions

Recommends performing diagnosis on cold zones.

Phase 1: Complete Zone Check

Comprehensive check of all active zones.

Phase 2: Individual Zone Check

Detailed check of each zone separately.

Diagnosis Message Interpretation

Explains error codes and their meanings.

System Self-Diagnosis

Self-Diagnosis Sequence on Startup

Describes the system checks performed after power-on.

SCAN Diagnostic Step

Details the SCAN process for internal components.

Document Version History

PSG HR Series Specifications

General IconGeneral
BrandPSG
ModelHR Series
CategoryController
LanguageEnglish