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Putzmeister BSA 1407 D5 - User Manual

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Operating Instructions
for machine operator and maintenance staff
always keep by the machine
Stationary
concrete pump BSA 1407 D5
Machine no. 214490278
21−09−09
The paper on which this document is printed is 100% chlorine free E Putzmeister Concrete Pumps GmbH 1994
Translation of the original Operating Instructions

Table of Contents

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Summary

Guide to the Operating Instructions

1.1 Foreword

Introduction to the purpose and scope of the operating instructions.

1.2 Icons and symbols

Explanation of icons and symbols used in the manual for clarity.

Safety regulations

2.1 Definition of terms

Explains key terms and definitions used in safety regulations.

2.2 Designated use

Specifies the intended and approved uses of the machine.

2.3 Improper use

Details prohibited uses and potential hazards associated with misuse.

2.4 Exclusion of liability

Manufacturer's disclaimer regarding damages from misuse or unauthorized modifications.

2.5 Personnel

Requirements and responsibilities for personnel operating the machine.

2.6 Operating Instructions, operating procedures and other regulations

Guidelines for operating procedures, compliance with regulations, and safety.

2.7 Personal protective equipment

Mandatory personal protective equipment for safe operation.

2.8 Before working with the machine

Essential checks and preparations before operating the machine.

2.9 Danger due to high voltage

Warnings and precautions related to high voltage hazards.

2.10 Stationary machines

Specific safety considerations for stationary machine setup and operation.

2.11 Mobile machines

Specific safety considerations for mobile machine setup and operation.

2.12 Placing booms

Safety procedures related to operating and maneuvering the placing boom.

2.13 Delivery line systems

Safety guidelines for the delivery line system and its components.

2.14 Pumping operations

Safety procedures and considerations during pumping operations.

2.15 Cleaning

Safety guidelines for cleaning the machine and its components.

General technical description

3.1 Overview

General overview of the machine's main components and their functions.

3.2 Safety equipment

Description and illustration of the machine's safety features.

3.3 Technical data

Presentation of important technical specifications and performance data.

3.4 Description of the functions

Explanation of the functions and operation of various machine parts.

3.5 General conditions for using a concrete pump

Factors influencing the use and performance of the concrete pump.

3.6 Electrical control devices

Details on electrical control systems and their operating elements.

3.7 Hydraulic control devices

Explanation of hydraulic control components and their functions.

3.8 Other components

Description of additional components fitted to the machine.

Starting up

4.1 Visual checks

Check machine condition and perform test run before use.

4.2 Test run

Perform checks on machine functions while running.

4.3 Function checks

Systematically check component functions with machine running.

Transport, setting up and connection

5.1 Transport

Methods and guidelines for transporting the machine.

5.2 Hand signals for driving

Standard hand signals for communication during driving operations.

5.3 Requirements for the set-up site

Criteria for selecting a safe and suitable site for machine setup.

5.4 Setting up

Step-by-step instructions for properly setting up the machine.

5.5 Stationary delivery line

Guidelines for installing and securing stationary delivery lines.

5.6 Rod side - piston side feed

Explanation of rod side and piston side feed options.

5.7 Flushing water pump

Details on the flushing water pump and its connection.

Pumping operations

6.1 Preconditions

Essential steps and checks before starting pumping operations.

6.2 Hand signals for pumping

Standard hand signals for communication during pumping.

6.3 Filling the machine with fuel

Procedure for safely refueling the machine's diesel engine.

6.4 Filling the DEF container

Procedure for filling the Diesel Exhaust Fluid (DEF) container.

6.5 Considering concrete properties

How concrete properties affect pump fill level and efficiency.

6.6 Filling the agitator hopper

Correct procedure for filling the agitator hopper with concrete.

6.7 Starting pumping

Steps to initiate forward pumping and achieve a continuous concrete stream.

6.8 Pumping

Detailed guidelines and considerations for the pumping process.

6.9 Cleaning

Procedures for cleaning the machine and delivery lines after use.

6.10 Measures for preserving the value of stationary concrete pumps placed in storage

Steps to preserve machine value during extended storage periods.

Glossary

G-2 Key to the symbols for concrete pumps

Provides a key to understanding various symbols used in the manual.

G-3 Abbreviations and technical terms

Lists and explains common abbreviations and technical terms.

Index of key words

Putzmeister BSA 1407 D5 Specifications

General IconGeneral
Engine Power129 kW
Hopper Capacity600 l
TypeStationary concrete pump
Engine typeDiesel
Transport Width2, 500 mm

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