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Putzmeister SP11 LMR User Manual

Putzmeister SP11 LMR
252 pages
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Operating Instructions
Translation of the original Operating Instructions
for machine operator and maintenance staff
always keep by the machine
Motar machine SP11 LMR
Machine no.
Rev. 00--0412 PMM_365375026

Table of Contents

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Putzmeister SP11 LMR Specifications

General IconGeneral
BrandPutzmeister
ModelSP11 LMR
CategoryWater Pump
LanguageEnglish

Summary

About these Operating Instructions

1 About these Operating Instructions

Introduces the purpose and scope of the operating instructions.

1.1 Foreword

Introduces the purpose and scope of the operating instructions.

1.2 Icons and symbols

Explains the meaning of icons and symbols used in the manual.

Safety Regulations

2.1 Principle

Outlines fundamental safety principles for machine operation and maintenance.

2.2 Designated use

Specifies the intended purpose and applications of the machine.

2.3 Use contrary to the designated use

Details prohibited uses and manufacturer's disclaimer for misuse.

2.4 Liability

Explains operator obligations and manufacturer's exclusion of liability.

2.5 Personnel selection and qualifications

Defines requirements for personnel operating or servicing the machine.

2.6 Sources of danger

Lists potential hazards associated with machine components and operation.

2.7 Safety equipment

Describes essential safety features and their importance.

2.8 Personal protective clothing

Specifies required personal protective equipment for safe operation.

2.9 Risk of injury -- residual risk

Identifies potential injuries from improper use and inherent risks.

2.10 Risk of crushing and bumping

Warns about dangers of crushing and bumping during various machine operations.

2.11 Electrical contact

Details risks associated with electrical components and precautions.

2.12 Risk of burns and scalding

Highlights dangers from hot components and fluids.

2.13 Starting up

Provides instructions and safety precautions for starting the machine.

2.14 Blockage

Explains causes and remedies for blockages in the machine and lines.

2.15 Hydraulic and pneumatic equipment

Covers safety aspects of hydraulic and pneumatic systems.

2.18 Conduct in emergencies

Provides guidelines for emergency situations.

2.19 Noise pollution

Addresses risks and precautions related to noise emissions.

2.20 Environmental protection

Outlines measures for environmental protection during operation.

2.22 Storing the machine

Provides instructions for proper machine storage.

2.29 Injuries through unauthorised starting or use of the machine

Warns about injuries from unauthorized operation.

2.30 Safety-related parts (SRP)

Explains the importance and handling of safety-related parts.

General Technical Description

3.1 Machine versions

Describes different versions of the machine.

3.5 Summary

Provides an overview of the machine's main components.

3.6 Technical data

Lists detailed technical specifications and characteristics of the machine.

3.7 Rating plate

Explains the information presented on the machine's rating plate.

3.9 Safety equipment

Lists and describes the installed safety equipment on the machine.

3.11 Control cabinet

Describes the machine's control cabinet and its electrical safety.

3.13 Auger pump

Details the auger pump's design and components.

3.14 Hydraulic control

Explains the machine's hydraulic control system.

Transport, Set-up and Connection

4.1 Transport and driving

Covers safe transport and driving regulations for the machine.

4.2 Transporting the machine

Provides guidelines for loading and securing the machine for transport.

4.3 Machine transport position

Details how to set the machine to its transport position.

4.8 Setting up

Instructions for stable and secure machine setup, including inclination angles.

4.9 Water connections

Explains how to connect the machine to the water supply.

Starting up

5.1 Checks

Lists essential checks to perform before starting the machine.

5.2 Refuelling the machine

Provides instructions for safely refuelling the machine.

5.3 Test run

Details how to perform a test run and check functions.

5.4 Function checks

Outlines critical function checks for safety equipment before operation.

5.5 The delivery line

Provides guidelines for using and handling the delivery line.

Operation

6.1 Requirements

Lists prerequisites for using the machine.

6.2 Emergency shut-down procedures

Details procedures for emergency shutdown of the machine.

6.3 Initial pumping

Explains the process of priming the pump with grout.

6.10 Blockages

Explains how to identify and rectify blockages.

6.12 Cleaning the machine

Procedures for cleaning the machine and its components.

Faults, Cause and Remedy

7.1 Machine, general

Lists common machine faults and their remedies.

7.2 Electrical system

Details faults related to the electrical system and their solutions.

7.3 Chassis

Covers faults related to the machine's chassis, especially the ball hitch.

Maintenance

8.1 Maintenance intervals

Provides a table of intervals for various maintenance tasks.

8.2 Other risks during maintenance work

Highlights risks and precautions specific to maintenance activities.

8.3 Operating materials

Lists and describes all operating materials used in the machine.

Decommissioning

9.1 Temporary decommissioning

Steps for temporarily shutting down the machine.

9.2 Final decommissioning, disposal

Procedures for final disassembly, disposal, and environmental protection.

Appendix

10.1 General tightening torques

Provides guidance on bolt tightening torques based on grade and size.

10.2 Lubricant recommendation

Lists suitable lubricants and hydraulic fluids for the machine.

10.3 The correct mortar mixture

Discusses factors affecting mortar workability and pumpability.

10.4 Template for EC declaration of conformity

Mentions the inclusion of the EC declaration of conformity.

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