Putzmeister P 718 TD - User Manual

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Operating Instructions

Translation of the original Operating Instructions

for the machine operator and maintenance personnel

to be kept near to the machine at all times

Piston pump P 718 TD

Machine no.

Rev. 08---0915 365319013

Main Page

Table of Contents3
About These Operating Instructions13
Foreword14
Signs and Symbols16
Safety Regulations19
Terminology20
Piston Pump20
Manufacturer20
Operator20
Machine Operator20
Subject Expert20
Qualified Personnel20
Service Technician20
Maintenance20
Workplace21
Workplace of the Machine Operator21
Working Area21
Principle22
Onwards Sale22
Improper Use And/Or Reasonably Foreseeable Misuse23
Safety Factors23
Process-Specific Factors24
Machine-Specific Factors25
Liability Exclusion27
Personnel Selection and Qualifications28
Training28
Qualified Personnel28
Subject Expert28
Sources of Danger29
Hot Machine Components29
Delivery Hose and Coupling System29
Emergency Manual Operation29
Safety Equipment30
Personal Protective Clothing31
Risk of Injury - - Residual Risk34
Danger of Crushing and Bumping35
Transporting the Machine35
Operation35
High-Pressure Injection37
High-Pressure Hoses38
High-Pressure Gun39
Electrical Contact40
Blockage41
Hydraulic and Pneumatic Equipment42
Check42
Dumping Pressure43
Bleeding43
Place of Work44
Machine Operator44
Accessories Operator44
Working Area44
Conduct in an Emergency44
Sound Emissions45
Operator45
Safety-Related Parts (SRP)46
Spare Parts47
Labelling of Safety-Related Parts in the Spare Parts Sheets47
Spare Delivery of Safety-Related Parts47
Accessories48
Storing the Machine48
Injuries through Unauthorised Starting or Use of the Machine49
General Technical Description51
Machine Versions51
Machine Designation52
Machine Model52
Machine Number52
Technical Data55
Rating Plate58
Sound Power Level59
Options60
Safety Equipment61
Personal Protective Equipment61
EMERGENCY STOP Button61
Agitator Cut-Out62
Control Cabinet63
Operating Elements65
Core Pump66
S-Transfer Tube66
Water Box67
Pumping67
Reverse Pumping67
Mixer68
Improving Fill Level68
Mixing Material68
Engine / Drive Motor69
Hydraulic Pump70
Pressure Calibrator72
Cable Remote Control (Optional)73
Radio Remote Control (Option)74
Vibrator (Option)76
High-Pressure Cleaner (Option)77
Flushing Water Pump (Option)79
Centralised Lubrication System (Option)81
With Controller Card82
Transport, Set-Up and Connection85
Transport and Driving85
Transporting the Machine86
Transporting Stationary Machines87
Before a Journey88
Transport Position89
Lighting Equipment90
Towing Gear91
Ground Clearance91
Ball Hitch / Trailer Coupling Ring91
Adjusting the Towing Gear92
Parking Brake93
Brake Safety Cable94
Permitted Slewing Circle of the Ball Hitch97
Coupling the Ball Hitch98
Disconnecting Ball Hitch100
Selecting the Set-Up Site101
Set-Up Site Requirements101
Lighting101
Setting up102
Inclination Angles102
Aligning the Machine103
Electrical Connection104
Prerequisites104
Laying Electrical Supply Cables105
Connection to the Mains Power Supply105
Starting up107
Checks108
Visual Checks108
Operating Materials109
Fuel Level110
Engine Oil Level110
Checking the Dry Air Filter111
Checking the Radiator111
Fill Level of the Centralised Lubrication System (Option)111
Checking the Hydraulic System111
Hydraulic Oil Level112
Draining Condensation Water112
Checking the Water Box113
Checking Parts that Come into Contact with Medium114
Refuelling the Machine115
Test Run116
Starting the Drive Motor116
Switching on Pump120
Switching on the Agitator121
Function Checks122
Pump Functions122
Switchover122
Stroke Time122
Checking the Function of the Safety Equipment122
Hydraulic Filter123
Function Check for the EMERGENCY STOP Button125
Function Check of the Agitator Cut-Out127
The Delivery Line129
Shutting down Machine after Initial Operation130
Concrete Properties134
Saturated Mixture134
Filling Agitator Hopper135
Initial Pumping136
Pumping137
Monitoring138
Blockages139
Breaks in Pumping140
Drive Motor141
Overheating141
Cooling Unit142
Additional Cooling142
Restarting143
Cleaning144
Information on Cleaning144
Residual Concrete146
Compressed Air Cleaning146
Cleaning Preparations147
Catch Basket147
Wash-Out Adapter149
T-Delivery Pipe with Cleaning Port150
Cement Bags for High-Pressure Water Cleaning151
Marking Water Hose152
Delivery Line152
How to Clean Which Delivery Line153
Overview of Cleaning Processes for Stationary Delivery Line154
Suction Cleaning154
Adjusting the Wash-Out Sponge155
Catching the Wash-Out Sponge156
High-Pressure Water Cleaning156
Introduce the Cleaning Sponge157
Hopper, Delivery Cylinder and S-Transfer Tube158
Draining Residual Concrete158
Spraying out the Delivery Cylinder159
Flushing Wear Ring and Gasket159
Checking Seal Gap160
Pump Assembly and Post-Washing Operations161
Overheating162
Cooling163
Additional Cooling163
Recommissioning164
High-Pressure Cleaner (Option)165
Using the Cable Remote Control (Option)170
Using the Radio Remote Control (Option)172
Battery and Battery Charger172
Transmitter173
Activating the Transmitter174
Deactivating the Transmitter175
Fault Acknowledgement176
Faults, Cause and Remedy179
Piston Pump, General180
Machine, General185
Electrical System190
Chassis192
Radio Remote Control (Optional)194
Maintenance197
Maintenance and Inspection by Machine Operators198
Maintenance Intervals199
Other Risks During Maintenance Work208
Personnel Requirements208
Other Risks209
Operating Materials213
Engine Oil215
Hydraulic Fluid215
Manual Grease Lubrication216
Centralized Lubrication System216
Axle and Wheels216
High-Pressure Cleaner (Optional)216
General Tightening Torques217
Maintenance Chart220
Lubrication Diagram for Axle and Wheels220
Lubrication Diagram222
Checking Acid Level in the Battery225
Changing Hydraulic Fluid227
Changing Hydraulic Filter231
Checking and Replacing Hydraulic Hoses238
Changing the Engine Oil and Engine Oil Filter243
Cleaning and Changing the Dry Air Filter247
Cleaning the Radiator251
Checking the V-Belt254
Venting the Fuel Line256
Fuel Filter258
Change of Delivery Piston263
Agitator272
Wear Stay and Wear Ring278
Adjusting S-Transfer Tube284
Replacing S-Transfer Tube298
Changing the Drawgear304
Checking Delivery Line and Measuring Wall Thickness308
High-Pressure Cleaner Anti-Freeze Protection314
Flushing Water Pump Anti-Freeze Protection317
High-Pressure Cleaner319
Checking Fill Level of Centralised Lubrication System321
Decommissioning327
Temporary Decommissioning327
Filling up the Fuel Tank328
Antifreeze Protection328
Decommissioning328
Location329
Final Decommissioning, Disposal330
Electric Machines330
Material Used331
Appendix333
Lubricant Recommendation334
Hydraulic Fluid336
Engine Oil336
Greases337
High-Pressure Cleaner (Option)337
Index of Key Words339

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Putzmeister P 718 TD Specifications

General

Brand	Putzmeister
Model	P 718 TD
Category	Water Pump
Language	English

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