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QAL Medical 480 User Manual

QAL Medical 480
42 pages
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480 / 480E / 480E PRO CPM
Service and Technical Manual
©2011 QAL Medical 05070812.3 Rev. C 08/11

Table of Contents

Questions and Answers:

QAL Medical 480 Specifications

General IconGeneral
BrandQAL Medical
Model480
CategoryMedical Equipment
LanguageEnglish

Summary

1 General Overview

1.2 Safety Considerations

Basic safety precautions to reduce risk of fire, electric shock, and injury.

1.3 Specifications

1.5 Suggested Maintenance Schedule

2 COVERS

2.1 Bottom Cover

Instructions for removal and installation of the bottom cover.

2.2 Top Cover

Instructions for removal and installation of the top cover.

3 CRADLE

4 KNEEPOT (Potentiometer)

4.3 Knee Potentiometer Replacement

Procedure for removing and installing the knee potentiometer.

5 MOTOR

6 BALLSCREW

8 MOTION CONTROLLER PENDANT

8.1 Controller Cable

Procedure for removal and installation of the motion controller cable.

8.2 Controller Keypad

Procedure for removal and installation of the controller keypad.

8.3 Controller Printed Circuit Board

Procedure for removal and installation of the controller printed circuit board.

10 MAIN PRINTED CIRCUIT BOARD (PCB)

10.1 Replacing PCB (480/480E)

Procedure for removal and installation of the main PCB for 480/480E models.

10.2 Replacing PCB (480E PRO)

Procedure for replacing the PCB for the 480E PRO model.

11 CALIBRATION

11.1 Calibration (480/480E)

Procedure for calibrating the 480/480E CPM system.

11.3 Calibration (480E PRO)

Procedure for calibrating the 480E PRO CPM system.

12 ERROR CODES

12.1 Error Codes (480/480E)

List and explanation of error codes for 480/480E models.

12.2 Error Codes (480E PRO)

List and explanation of error codes for 480E PRO model.

13 Troubleshooting

13.1 Troubleshooting (480/480E Only)

Troubleshooting guide for common problems and their fixes for 480/480E models.

13.2 Troubleshooting (480E PRO Only)

Troubleshooting guide for common problems and their fixes for 480E PRO model.

14 Assembly Drawings

14.1 Main Assembly

Exploded view and part list for the main assembly of the CPM unit.

14.2 Thigh Assembly

Exploded view and part list for the thigh assembly.

14.3 Cradle Sub-Assembly

Exploded view and part list for the cradle sub-assembly.

14.4 Foot Cradle Assembly

Exploded view and part list for the foot cradle assembly.

14.5 Ballscrew Assembly

Exploded view and part list for the ballscrew assembly.

14.6 480 U-Bracket/Slider Assembly

Exploded view and part list for the 480 U-bracket/slider assembly.

14.7 480E/480E PRO U-Bracket/Slider Assembly

Exploded view and part list for the 480E/480E PRO U-bracket/slider assembly.

14.8 480E (or 480E PRO) Motor Assembly (Faulhaber)

Exploded view and part list for the Faulhaber motor assembly.

14.9 480E PRO ONLY Motor Assembly (Maxon)

Exploded view and part list for the Maxon motor assembly.

14.10 Motion Controller Assembly (480/480E)

Exploded view and part list for the motion controller assembly.

14.11 480E PRO Controller Assembly

Exploded view and part list for the 480E PRO controller assembly.

14.12 480 Wiring Diagram

14.13 480E Wiring Diagram

14.14 480E PRO Wiring Diagram

14.15 480/480E Electrical Schematic