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Quincy QGV-25 - User Manual

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QSI-90/120/140
& QGV-20/25/30
Direct Drive Air Compressors
Instruction Manual
This manual contains important safety information and should be made available to
all personnel who operate and/or maintain this product. Carefully read this manual
before attempting to operate or perform maintenance on this equipment.
Manual No. 2012200011
December 2012 Edition
Địa ch: 365 QL 51, P. Long Bình Tân, Biên Hòa, Đồng Nai
Đin Thoi: 0888.624.124
Email: maynenkhi.az@gmail.com
Website:maynenkhia-z.com
A-Z COPM

Table of Contents

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Summary

General Information

Safety Alert Symbols

Explains hazard severity symbols used in the manual to identify potential risks.

Safety Precautions

Lists essential safety measures for compressor operation and maintenance to prevent injury.

Description of Air Compressors

General Description

Overview of the QSI line, horsepower range, unit construction, and features.

The Compression Cycle

Explains the rotary screw compression process with diagrams of intake, compression, and discharge.

Capacity Control System

Explains how the compressor adjusts its output based on system air demand.

Control Panel Indicators and Gauges

Explains the function of various lights, indicators, and gauges on the control panel.

Operating Modes

Details the different operating modes of the compressor, such as Load/No Load.

Electrical System

Covers power supply, motors, transformer, and enclosure details for safe operation.

Installation Procedures

Location Requirements

Criteria for selecting a suitable installation site for proper operation and ventilation.

Piping Connections

Guidelines for making proper air and fluid piping connections, avoiding strain.

Pressure Vessels

Requirements for air receiver tanks and ASME code compliance.

Relief Valves Installation

Importance and placement of pressure relief valves for system protection.

Electrical Installation

Requirements for electrical supply, grounding, and wiring.

Operating Procedures

Prior to Starting

Pre-operational checks and safety precautions before starting the compressor.

Starting the Compressor

Step-by-step guide for safely starting the compressor and monitoring its operation.

Stopping the Compressor

Procedures for normal and emergency compressor shutdown.

HMI Control Panel Features

Details of the HMI interface, menus, displays, alarms, and settings.

Servicing and Maintenance

Preparing for Maintenance or Service

Procedure for safely preparing the compressor for maintenance or service.

Maintenance Safety Guidelines

General safety guidelines for maintenance personnel to prevent accidents.

Maintenance Schedule

Recommended maintenance tasks and intervals for optimal compressor performance.

Compressor Fluids

Troubleshooting Guide

Failure to Start Issues

Common causes and solutions for compressor start-up problems.

Unscheduled Shutdown Causes

Reasons for unexpected compressor shutdowns and corrective actions.

Thermal Overload Tripping

Diagnosing and resolving thermal overload relay tripping issues.

Low Air Delivery Problems

Troubleshooting reduced air output from the compressor.

Low Receiver Pressure Issues

Identifying causes for low pressure in the receiver tank.

High Receiver Pressure Issues

Diagnosing and correcting high receiver pressure problems.

High Discharge Air Temperature

Addresses issues related to excessive operating temperatures.

Inlet Valve Operation Issues

Troubleshooting inlet valve operation based on air demand.

Compressor Not Unloading

Solutions for compressor failing to unload when demand is zero.

Compressor Load Issues

Diagnosing why the compressor doesn't load when pressure drops.

Quincy QGV-25 Specifications

General IconGeneral
ModelQGV-25
Horsepower25 HP
Voltage460V
Phase3-Phase
Weight1200 lbs
TypeRotary Screw

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