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Quincy QSV Series - User Manual

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Oil-Sealed Rotary Screw Vacuum Pumps QSV
series
6996022521_A
Instruction manual
Original instructions
Model Number
QSV 750 E
QSV 930 E
QSV 1100 E

Table of Contents

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Summary

Safety and Compliance

Definition of Warnings and Cautions

Explains the meaning of warning and caution symbols and their associated hazards.

General Safety Precautions

Outlines general safety rules for operation, installation, and maintenance.

Safety Precautions During Installation

Details safety measures required specifically for installing the vacuum pump.

Safety Precautions During Maintenance or Repair

Provides safety guidelines for performing maintenance and repair tasks.

Safety Precautions During Operation

Specifies safety rules to follow while the pump is in operation.

General Description

Vacuum and Flow Rate

Defines vacuum and explains volumetric versus mass flow rates.

Introduction to the Pump

Provides an overview of the pump's design, components, and technology.

Flow Diagram

Illustrates the airflow and oil system within the air-cooled pump.

Condensate System

Describes the system for collecting and managing condensate.

Regulating System

Explains how the pump's speed is regulated based on vacuum demand.

Electrical System

Details the electrical components and cabinet layout of the pump.

Technical Data

Reference Conditions and Limitations

Specifies operating conditions and performance limits for the pump.

Vacuum Pump Data

Provides specific data tables for pump performance under reference conditions.

Electrical Cable Size

Guidance on selecting appropriate electrical cable sizes for the pump.

Instructions for Use

Air;Oil Separator Vessel

Provides instructions and cautions for the safe use of the air/oil separator vessel.

Installation

Dimension Drawing

Presents detailed dimensional drawings of the pump unit.

Installation Proposal

Offers recommendations and requirements for pump installation.

Piping Requirements

Details guidelines for vacuum and discharge piping installation.

Ventilation Guidelines

Specifies requirements for adequate ventilation for pump operation.

Pump Positioning

Instructions on how to safely position and lift the pump unit.

Acclimatization Procedures

Guidelines for acclimatizing the pump to the installation room environment.

Electrical Connections

Details the steps and precautions for making electrical connections.

Pictographs and Symbols

Explains the meaning of various pictographs and warning symbols used on the pump.

Options

Energy Recovery Unit Overview

Introduces the energy recovery unit and its components.

Energy Recovery Systems Operation

Explains the operational principles of the energy recovery systems.

Maintenance for Energy Recovery System

Provides maintenance steps for the energy recovery system, including oil changes.

Energy Recovery Data and Settings

Details data, reading, and modifying settings for energy recovery.

Cooling Water Requirements

Specifies the water quality and parameters required for cooling systems.

Connect and Configure the Controller

List of Abbreviations

Provides a glossary of abbreviations used in the controller section.

Viewing Front Panel Controls

Describes the icons and indicators on the pump's front control panel.

Touch HMI Overview

Introduces the Human Machine Interface (HMI) touch screen.

Configuring the Controller

Guides on setting up the controller for various situations and usage.

Operation

Initial Start-Up Procedure

Step-by-step instructions for the initial start-up of the pump.

Starting the Pump

Details on how to start the vacuum pump from the control panel.

During Operation

Important safety and operational checks to perform while the pump is running.

Stopping the Pump

Instructions for safely stopping the pump under normal and emergency conditions.

Taking Out of Operation

Procedures for taking the pump out of service and draining oil.

Operating the Controller

Getting Help and Navigating

Explains how to access help and navigate through the controller's interface.

Verifying Main Operating Conditions

How to check key operating parameters like status, pressure, and temperature.

Checking Pump Efficiency (KPIs)

Details on monitoring Uptime, Performance, Health, and Eco KPIs.

Finding Pump Information

Instructions on how to access detailed information about the pump.

Starting and Stopping the Machine

Methods for starting and stopping the pump via the controller interface.

Changing Pump Mode

How to select and change the operating mode of the pump.

Changing Connection Mode

Explains how to set the pump's control source (e.g., front panel, fieldbus).

Checking Trend Mechanism

How to view and analyze pump data trends over time.

Adjusting Pump Settings

Guides on fine-tuning pump performance through various settings.

Changing Pressure Setpoint

Steps to modify the target pressure setpoint for pump control.

Setting Pump Modes

Details on the available pump operating modes and their functions.

Automatic Restart After Voltage Interruption

Configuration for the pump's automatic restart function after power loss.

Custom Digital Output Function

How to configure custom functions for the pump's digital outputs.

Enabling Remote Speed Control

Instructions to enable external control of the pump's motor speed.

Enabling Remote Pressure Setpoint Control

How to enable external control of the pump's pressure setpoint.

Forcing Maximum Speed Operation

Procedure to make the pump run at its maximum speed.

Setting Schedules

How to create and configure timed schedules for pump operations.

Responding to Alerts

Guidance on interpreting and responding to pump warnings and failures.

Checking Service Intervals

How to view upcoming maintenance schedules and service intervals.

Performing Leak Detection Cycle

Steps to initiate and perform a leak detection test on the vacuum system.

Fieldbus Protocol

Setup Reading and Writing Data from Fieldbus

Details on configuring fieldbus for data exchange with the controller.

Fieldbus Gateway Configuration

Information on using gateways to connect different fieldbus networks.

Maintenance

Preventive Maintenance Schedule

Provides a detailed schedule for routine preventive maintenance tasks.

Oil Specification and Recommendations

Details on recommended vacuum pump oils and their properties.

Drive Motor Information

Information regarding the drive motor and its lubrication.

Air Filter Replacement

Instructions for changing the air filter elements.

Oil and Oil Filter Change

Procedure for replacing the pump oil and oil filter.

Cooler Maintenance

Guidance on cleaning and maintaining the pump coolers.

Oil Separator Change

Steps for removing and replacing the oil separator elements.

Pressure Switch Maintenance

Information on the pressure switch and its testing.

Service Kits and Parts

Details on available service kits and genuine parts for pump maintenance.

Fault Finding

Pump Faults and Remedies

Troubleshooting guide for common pump faults and their solutions.

Storage

Disposal

Guidelines for Inspection

Service

Return Equipment or Components for Service

Procedure for returning equipment for service, including necessary forms.

Quincy QSV Series Specifications

General IconGeneral
BrandQuincy
ModelQSV Series
CategoryWater Pump
LanguageEnglish