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Ranger Products RS-500 - User Manual

Ranger Products RS-500
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MODELS
RS-500
RS-750
Rev E
INSTALLATION AND OPERATION MANUAL
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the pur-
chaser upon receipt from the carrier. Consequently, claims
for the material damaged in shipment must be made by
the purchaser against the transportation company at the
time shipment is received.
BE SAFE
Ranger™ spray wash cabinets are designed and built with
safety in mind. However, proper training and thoughtful
operation on the part of the operator can increase your
overall safety. DO NOT operate or repair this equipment
without reading this manual and the important safety
instructions shown inside.
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free: 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.rangerproducts.com
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual .
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF
THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
REV G 07/11/2013
P/N 5900121

Questions and Answers

Summary

General Safety and Warnings

Model Information

Identifies the specific models covered by the manual.

Shipping Damage Claims

Procedures for reporting and handling damage incurred during shipping.

Warranty Policy

Warranty Exclusions and Limitations

Lists conditions under which the warranty is void or not applicable.

Returns and Exchange Policy

Product Return Procedures

Step-by-step guide for obtaining authorization and returning products.

Inspection and Maintenance Guidance

Alterations and Safety Tips

Important safety advice and guidelines against product modifications.

Owner and Operator Responsibilities

Defines the duties and expectations for users of the equipment.

Precautions and Dangers

High Voltage and Flammable Material Hazards

Specific dangers associated with electricity and flammable solvents.

Environmental Issues

Hazardous Waste Characteristics

Explains criteria for identifying hazardous waste (Ignitability, Corrosivity, etc.).

Controls and Operation

Parts Washer Controls Explained

Details on the timer, thermostat, and door safety switch.

Installation Requirements

Location and Utility Connections

Factors for choosing a site and requirements for power and water.

Chemical Selection

Detergent Formulation Guidelines

Essential properties of suitable detergents, including rust inhibition.

Start-Up Procedure

Pre-Start Safety and Preparation

Critical safety measures and preparation before powering on the unit.

Start-Up Procedure Details

Initial Operation and Testing

Final steps including adding detergent and running initial cycles.

Maintenance Schedule

Daily Maintenance Tasks

Routine checks and cleaning to ensure optimal performance.

Monthly Maintenance Tasks

Periodic checks for wear and tear on components.

Sludge Removal from Tank

Sludge Removal Safety Precautions

Important safety warnings and procedures during sludge removal.

Troubleshooting Guide

Common Issues and Remedies

A comprehensive list of problems and their corresponding solutions.

RS-500 Parts List and Diagram

RS-500 Component Assembly Overview

Visual representation of the RS-500 parts and their assembly.

RS-500 Assembly Diagram - Part 1

RS-500 Assembly Diagram - Part 2

RS-500 Dimensional Drawings

RS-500 Section and Detail Views

Detailed views and cross-sections of specific RS-500 components.

RS-750 Parts List and Diagram

RS-750 Component Assembly Overview

Visual representation of the RS-750 parts and their assembly.

RS-750 Assembly Diagram - Part 1

RS-750 Assembly Diagram - Part 2

RS-750 Dimensional Drawings

RS-750 Section and Detail Views

Detailed views and cross-sections of specific RS-750 components.

Wiring Diagram

Aluma-Klean Detergent Information

Detergent Usage and Safety Precautions

Instructions for mixing, application, and handling safety for the detergent.

Aluma-Klean Material Safety Data Sheet (SDS)

Hazardous Ingredients and Physical Properties

Information on chemical composition, exposure limits, and physical characteristics.

Fire, Reactivity, and Health Hazards

Data related to fire hazards, material reactivity, and potential health impacts.

Aluma-Klean SDS - Health and Safety

First Aid, Environmental, and Handling

Guidelines for emergency response, environmental protection, and safe handling.

Control Measures and Regulatory Information

Protective measures, transportation data, and regulatory compliance details.

Overview

The document provided is an installation and operation manual for the Ranger RS-500 and RS-750 Deep Clean Technology spray wash cabinets.

Function Description

The Ranger RS-500 and RS-750 spray wash cabinets are designed to clean parts by removing contaminants such as oil, grease, and dirt. The cleaning process utilizes a combination of mechanical force (spraying), heat (160-180°F), and the chemical action of a recirculated detergent and water solution. In automatic mode, parts are placed on an inside rack, the door is shut, and a 0-60 minute "Wash" timer is set to initiate the cycle. The hot solution is continuously filtered through a removable filter basket and recirculated, spraying parts from the top and side. The machine is intended for use by properly trained personnel only.

Important Technical Specifications

  • Models: RS-500, RS-750
  • Cleaning Method: Recirculated detergent and water solution, mechanical force, heat, and chemical action.
  • Operating Temperature: 160-180°F (thermostat pre-set to turn on below 160°F and off at 180°F).
  • Wash Cycle Timer: 0-60 minutes.
  • Water Capacity: Approximately 46 gallons for the RS-500 (specific capacity for RS-750 not explicitly stated but implied to be similar or larger given the model number).
  • Electrical Hook-up: Wired for 1 phase 208-220 volt, requires a 50 amp breaker.
  • Heating Elements: Controlled by a pre-set thermostat. The manual mentions 2000W and 6000W heater elements in the wiring diagram, suggesting different configurations or total heating capacity.
  • Drain Connection: 2-inch drain on the side wall, located an inch off the tank bottom.
  • Detergent: Specifically designed for mild steel parts washers, requiring rust inhibitors, sufficient cleaning power without attacking metal substrate, acceptable residue, and low foaming. Ranger™ Aluma-Klean is recommended.
  • Safety Features:
    • Door Safety Switch: Prevents the spray pump from operating when the door is open.
    • High Voltage Warning: Requires a certified electrician for all electrical work and power disconnection when opening electric boxes.
    • Hot Surface Warning: Indicates the machine can be hot.
    • Chemical Warnings: Prohibits petroleum-based chemicals, solvents, or flammable products.
    • Lockout/Tagout: Emphasized for installation, service, relocation, or maintenance.

Usage Features

  • Automatic Operation: Simple operation by placing parts, closing the door, and setting the wash timer.
  • Continuous Filtration: Solution is continuously filtered through a removable filter basket during operation.
  • Temperature Control: Electric heating elements are thermostatically controlled to maintain the optimal cleaning temperature. Initial heat-up time is 1 to 1.5 hours to reach 160-180°F.
  • Detergent Management: Detergent concentration can be adjusted based on cleaning results. Detergent should be pre-mixed and added directly into the filter basket.
  • Rust Prevention: Critical to use the correct detergent with rust inhibitors and follow the start-up procedure, including running a wash cycle for at least one hour to coat the steel with rust inhibitor. Regular use helps prevent rust.
  • Environmental Considerations: Users are responsible for handling dirt cleaning solutions according to federal, state, and local codes, particularly regarding corrosivity and EP toxicity. The manual suggests separating oil and solid contaminants to prolong solution life.

Maintenance Features

  • Daily Maintenance:
    • Check water level (must be inside the filter basket).
    • Clean clogged spray nozzles.
    • Wipe off spilled solution from painted surfaces with fresh water.
    • Clean out the removable filter basket.
    • Adjust detergent concentration.
    • Remove oil and sludge contamination regularly (skim floating oil when 1/4" – 1/2" deep).
  • Monthly Maintenance:
    • Check external hoses for leaks or weaknesses and replace if necessary.
    • Inspect all components for good operating condition; do not use if damaged or defective.
    • Visually inspect all wiring electrical components.
    • Remove sludge from the tank (not to exceed 1" depth to prevent damage to heating elements and pump).
  • Annual Inspection: Recommended to inspect the spray wash cabinet annually and replace damaged or worn parts, decals, or warning labels with manufacturer-specified parts.
  • Sludge Removal Procedure: Involves disconnecting power, removing the work rack and filter basket, draining water above the sludge line for reuse, scraping out sludge, and disposing of it as hazardous waste.
  • Troubleshooting Guide: Provides solutions for common issues such as "Nothing works-heat or pump," "Cleaning is poor," "Solution won't get hot," "Pump motor comes on but is not pumping or has little pressure," "Pump motor won't go on," "Nozzles clogging frequently," "Solution is foaming," "Getting rust inside cabinet," and "It takes more than 1 to 1.5 hours for the solution temperature to reach 160-180F."

Ranger Products RS-500 Specifications

General IconGeneral
BrandRanger Products
ModelRS-500
CategoryCleaning Equipment
LanguageEnglish