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Rankam GR2264401-GS-00 User Manual

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1 of 32 20170126-Ver.1.0
5-BURNER GAS GRILL
Model number: GR2264401-GS-00 /
GR2264402-GS-00 / GR2264403-GS-00
ASSEMBLY & OPERATING INSTRUCTIONS
For Outdoor Use Only
This instruction manual contains important information necessary for the
proper assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling/using the
appliance.
Failure to follow these instructions and warnings could result in damage to the
product or injury to the user.
Keep this manual for further reference.
Should you encounter any problem,
CALL US FIRST.
DO NOT return product to the retail store!!
WE CAN HELP.
For assistance, contact customer service at customerservice@rankam.com
or at (888) 837-1380, Mon to Fri, 8:00am – 5:00pm Pacific Standard time
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Rankam GR2264401-GS-00 Specifications

General IconGeneral
BrandRankam
ModelGR2264401-GS-00
CategoryGrill
LanguageEnglish

Summary

Assembly & Operating Instructions Overview

Outdoor Use and Manual Importance

Specifies the appliance is for outdoor use only, emphasizing safety precautions for assembly and use.

Safety Warnings and Hazard Identification

Understanding Safety Label Definitions

Defines DANGER, WARNING, and CAUTION labels to communicate potential hazards and their severity.

Critical Safety Alerts for Gas and Cylinders

Provides vital DANGER and WARNING instructions regarding gas leaks, flammable liquids, and LP cylinder safety.

California Proposition 65 Hazard Notice

Informs about chemicals in combustion products known to cause cancer and birth defects.

Safe Operation and Usage Guidelines

Mandatory Usage and Clearance Rules

Outlines essential usage restrictions including outdoor use, clearances, and prohibited actions during operation.

Key Safety Practices During Operation

Details crucial safety measures like keeping fuel lines away from heat, cooling before moving, and handling hot surfaces.

LP Gas Cylinder Installation and Management

LP Cylinder Specifications and Valve Types

Specifies required LP cylinder capacity, valve type (Type 1), and safety features like OPD.

LP Cylinder Storage and Handling Rules

Provides guidelines for safe storage and handling of LP cylinders, including outdoor storage and upright positioning.

LP Cylinder Connection and Filling Safety Protocols

Dangers of Incorrect LP Cylinder Connections

Highlights dangers of incorrect valve connections, storing spare cylinders, and obstructing ventilation.

Safe Practices for LP Cylinder Refueling

Details safe practices for filling LP cylinders, emphasizing qualified dealers and not exceeding 80% capacity.

Installing the LP Gas Cylinder onto the Grill

Step-by-Step Cylinder Mounting

Instructions for closing the valve, placing the cylinder, and attaching the regulator, with safety notes.

Gas System Connection and Disconnection Procedures

Regulator Attachment and Leak Testing

Explains connecting the regulator, performing a leak test, and troubleshooting leaks with soap solution.

Safe LP Cylinder Detachment

Details the steps for safely disconnecting the LP cylinder from the grill, including valve closure.

Component Integrity and Protection Advice

Emphasizes using manufacturer-specified regulators/hoses and protecting the valve outlet with caps.

Grill Product Diagram and Identification

Visual Overview of Grill Components

A numbered diagram of the grill parts for easy identification during assembly and maintenance.

Grill Component Listing

Primary Grill Part Identification

Lists and quantifies major grill parts such as warming rack, cooking grates, flame tamers, and grill body.

Grill Component Listing (Continued)

Cart and Accessory Part Identification

Details cart components, doors, handles, and other accessories with their respective quantities.

Hardware and Tool Requirements

Hardware List and Quantities

Lists all necessary hardware, including bolts, nuts, and tools, with their quantities and identification.

Assembly Tightening Symbols Explained

Explains symbols indicating hand-tightening versus tool-tightening for assembly procedures.

Detailed Replacement Parts Diagram

Grill Body and Cart Assembly Parts

Diagram illustrating detailed parts of the grill body, cart, and related assemblies with numerical references.

Comprehensive Component Part Cross-Reference

Part Names and Numbers Mapping

Provides a comprehensive list matching part numbers to their specific names for the entire grill assembly.

Grill Assembly Procedures

Cart Frame and Panel Assembly

Connects front, rear, and side cart panels, attaches bottom panel, and secures casters.

Attaching Cart Side and Bottom Panels

Instructions for attaching the right cart panel and bottom cart panel, followed by fully tightening all cart bolts.

Installing Casters and Cart Rack

Details on installing locking casters and attaching the cart rack using specified hardware.

Attaching Doors and Handles

Instructions for attaching the left and right door assemblies and then installing door handles with bezels.

Installing Tank Shield and Mounting Grill Body

Steps for attaching the tank heat shield and carefully placing the grill body onto the cart assembly.

Attaching Right Side Table

Instructions for attaching the right side table panel and assembly, ensuring proper alignment and clearance.

Attaching Left Side Table

Instructions for attaching the left side table panel and assembly, ensuring proper alignment and clearance.

Installing Grease Collection System

Details on sliding the grease collecting tray and grease cup into their designated holding brackets.

Installing Grates, Tamers, and Igniter Battery

Places warming rack, cooking grates, flame tamers, and installs the battery for the igniter.

Assembly Completion and Final Check

Confirms the unit is fully assembled and advises reading the manual before use.

Gas Leak Testing and Verification

Preparation for Gas Leak Test

Instructions for preparing the grill and making a soap solution before conducting the leak test.

Executing the Gas Leak Test

Details the steps to check all gas connections for leaks using a soap-water mixture.

Grill Lighting Instructions

Pre-Lighting Checks and Safety

Ensures readiness by checking the hose, gas odor, regulator, and performing a leak test before lighting.

Lighting Burners via Electronic Ignition

Step-by-step guide for lighting the main burners using the electronic ignition system.

Grill Lighting Instructions (Continued)

Ignition Troubleshooting and Burner Control

Procedures for ignition failure, waiting periods, and turning burners off safely.

Manual Lighting Procedure with Match Holder

Instructions for lighting burners manually using the provided match holder and a lighted match.

Grill Maintenance and Cleaning Guide

Assessing Burner Flame Characteristics

Guide to visually checking burner flames for proper blue color and stability, indicating correct air/fuel mix.

General Cleaning and Safety Precautions

CAUTIONary advice for keeping the area clear, ensuring ventilation, and checking for blockages in burner tubes.

Grill Maintenance and Cleaning (Continued)

Burner Tube Obstruction and Cleaning Methods

Addresses causes of flashback like insect nests and provides detailed steps for cleaning burner ports.

Indicators for Burner Inspection

Lists conditions that require burner inspection, such as yellow flames, uneven heating, or popping noises.

Main Burner Replacement Procedure

Steps for Main Burner Removal

Steps to remove the flame tamer, cotter pin, fixing pin, and the burner itself from the grill body.

Proper Main Burner Reinstallation

Instructions on correctly seating the burner valve orifice and aligning the burner for reinstallation.

Ensuring Correct Burner Installation

Valve Orifice Seating for Optimal Flame

Emphasizes firmly seating the valve orifice into the burner tube for correct flame characteristics.

Grill Troubleshooting Guide

Resolving Ignition and Flame Issues

Provides solutions for burners not lighting, fires at control knobs, yellow flames, and low flame issues.

Addressing Heating and Regulator Problems

Offers corrective actions for burners not getting hot, grills being too hot, and regulator activation issues.

Limited Warranty Information and Support

Warranty Coverage and Exclusions

Details the warranty period for different parts, types of defects covered, and exclusions like cosmetic damage.

Customer Service Contact and Procedures

Provides instructions for customer service, including contact information and responsibilities for shipping.

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