Ransburg 9060 - User Manual

Questions and Answers

C
Christopher PetersAug 2, 2025
What to do if my Ransburg 9060 display is blank?
- M
  Mary FordAug 3, 2025
  If the Ransburg Controller display is blank, first check the power connections to ensure they are fully connected and that power is available. Try power cycling the unit off and back on. Also, inspect the fuses and replace any that are blown, using the replacement fuses located inside the unit's lid. Check the green LED on the 24-volt power supply; if it's not lit when power is applied, replace the 24-volt power supply. If these steps don't resolve the issue, the power switch or wiring may be faulty, consider replacing the power switch or sending the unit in for repair.
J
Joseph OwensAug 12, 2025
What to do if my Ransburg Power Supply display is blank?
- M
  Melanie ShermanAug 12, 2025
  If the Ransburg Power Supply display is blank, there could be several reasons: * **No power:** Ensure all power connections are fully connected and that power is available. Try power cycling the unit off and then back on. * **Blown fuse:** Check the fuses and replace any that are blown. Replacement fuses are located inside the unit's lid. * **Faulty +24 volt power supply:** Check the green LED on the 24-volt power supply. When power is applied, the LED must be lit. If the LED is not on, replace the 24-volt power supply.
H
hernandezamandaAug 22, 2025
What to do if my Ransburg Controller has a blank display?
- H
  Holly CampbellAug 22, 2025
  If the Ransburg Controller display is blank, first ensure the power connections are fully connected and that power is available. You may also try power cycling the unit off and back on. If the display remains blank, check the fuses and replace any that are blown, using the replacement fuses inside the unit's lid.

Summary

Manual Changes

Revision Summary

Details changes made in manual revision CP-13-05.4 compared to CP-13-05.3.

Safety

Safety Precautions

Provides essential precautions for operating, maintaining, and servicing the Ransburg electrostatic coating system.

Introduction

General Description

The Ransburg 9060 High Voltage Controller provides high voltage for electrostatic application equipment.

Safety Features

Details the safety protections offered by the 9060 High Voltage Controller when used with appropriate applicators.

Displays

Describes the front panel displays showing high voltage set point and gun current output.

Specifications

Lists the environmental, physical, and electrical specifications for the 9060 High Voltage Controller.

Controller Features

Identifies the key features of the 9060 High Voltage Controller through front and side view diagrams.

Operator Interface

Describes the operator interface, including LEDs, switches, and buttons for controller operation.

Connection Interface

Details the physical connection interface of the 9060 Controller, listing various connectors.

Fuses and Local;Remote Board

Explains the function of fuses and the local/remote trigger protection board.

Signal Interface - Local Mode

Explains the signal interface for the 9060 Controller when operating in LOCAL mode.

Signal Interface - Remote Mode

Explains the signal interface for the 9060 Controller when operating in REMOTE mode.

Tripleset Point Control

Describes tripleset signals used for selecting voltage setpoints in REMOTE mode.

Analog Control Signals

Details analog input signals for voltage and current control in REMOTE mode.

Relay Contact Outputs

Describes the relay contact outputs for HV On and Fault conditions.

Installation

General Information

Provides general information on installing both local and remote systems using the 9060 High Voltage Controller.

Location and Electrical Noise

Guidance on selecting the controller's location and mitigating electrical noise for optimal performance.

I;O Connections

Details how to establish input/output connections for the controller, emphasizing noise immunity.

AC Input Connections

Instructions for connecting the AC power input to the 9060 Controller, including conduit and non-conduit methods.

Voltage Selection, Interlocks, and Grounding

Covers input voltage settings, required interlocks for safety, and proper safety ground connections.

High Voltage Cable and Relay Outputs

Guidance on routing and connecting the high voltage cable and understanding relay contact outputs.

Local Mode Operation

Details how to operate the controller in LOCAL mode, focusing on trigger signal usage.

Remote Mode External Signals

Describes external signals for remote operation of the 9060 Controller, including jumper settings.

I;O Signal Locations

Lists the terminal block locations for all I/O, ground, and 24VDC supply signals.

Jumper Settings

Provides jumper settings for the local/remote board and PC board for remote mode operation.

Operation

Startup and Basic Operations

Covers initial startup, basic operations, and applicator configuration.

Triggering and Time Measurement

Explains how to trigger high voltage and measure the total HV ON time.

Mode Control

Describes the HV control button and local/remote mode indicators.

DI;DT Configuration and Lockouts

Covers adjustable DI/DT safety overload fault settings and lockout jumper configurations.

Panel Lockout and Overload Settings

Explains how to lock front panel settings and activate the overload feature.

Test Jumper and Diagnostics

Details the KV test jumper for troubleshooting and the remote I/O diagnostic modes.

Signal Monitoring Modes

Describes how to monitor analog and digital signals using the controller's diagnostic modes.

Parameter Adjustment Mode

Explains how to enter and navigate the parameter adjustment mode for configurable settings.

Local Mode Operations

Details voltage setpoints and preset adjustments in LOCAL mode.

Remote Mode Operations

Explains remote mode control behavior and configuration for setting voltage setpoints.

Signal Timing and Types

Details timing requirements and signaling types for tripleset and analog controls.

Fault Descriptions

Provides general information on fault detection, reset, and specific boot faults.

Specific Faults - Part 1

Details specific faults like Cable, Ground, Overload, and Current Limit faults.

Specific Faults - Part 2

Details specific faults like Feedback, Voltage Cable, Over Voltage, and DI/DT Overload faults.

Maintenance

Troubleshooting Guide

Provides a guide for troubleshooting common problems with the 9060 Controller.

Fault Troubleshooting Guide

Details troubleshooting steps for various fault conditions detected by the 9060 Controller.

Specific Fault Troubleshooting

Provides troubleshooting steps for additional fault conditions.

Further Troubleshooting

Covers troubleshooting for Voltage Cable Fault, Boot Fault, and DI/DT Overload Fault.

Parts Identification

Model Identification

Explains how to identify the 9060 High Voltage Controller model based on part numbers and selection tables.

Parts List and Accessories

Lists the part numbers for the 9060 High Voltage Controller and its associated accessories.

Wiring Configurations

Common Remote Configurations

Provides example configurations for remote analog voltage control using sourcing inputs.

Remote Analog Current Control

Provides an example configuration for remote analog current control using sourcing inputs.

Remote Tripleset Point Control

Provides an example configuration for remote tripleset point control using sourcing inputs.

Remote Analog Voltage Control (Sinking)

Provides an example configuration for remote analog voltage control using sinking inputs.

Manual Change Summary

Revision Details

Lists the changes made in manual revision CP-13-05.4 compared to CP-13-05.3.

Warranty Policy

Warranty and Support Information

Outlines the warranty coverage for Ransburg products and provides contact information for technical support and locations.

Ransburg 9060 Specifications

General

Brand	Ransburg
Model	9060
Category	Controller
Language	English

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