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RapidAir FastPipe - User Manual

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Modular Aluminum Compressed Air Piping Installation Instructions 3/4”-2”
PLANNING/LAYOUT
Before beginning the installation, create a plan as to the location of the air compressor and where you are
going to mount the compressed air outlets. On the plan locate outlets, tees, and elbows.
AIR COMPRESSOR
Use a exible jumper hose from the air compressor to the lter regulator unit to reduce vibration to the
FastPipe System.
FILTER REGULATOR
A lter regulator unit is reccomended to keep
contaminants out of the air system and to allow for
pressure adjustment.
PRESSURE RATINGS
The FastPipe system has a maximum working pressure
of 190 psi and a temperature range from 0 to 140 deg F.
ASSEMBLY OF THREADED COMPONENTS
Assemble all NPT threads with two wraps of teon tape
and then PIPE SEALANT which prevents thread galling.
IF YOU ARE EXPERIENCING TROUBLE WITH THIS PRODUCT, OR
MISSING PARTS, PLEASE CALL 800-954-3310 FOR ASSISTANCE
DO NOT RETURN TO STORE
Use pipe clips to secure pipe to any at surface with
mounting screw
Ceiling or wall mount
Clip has 5/16” thru hole and hex bore for a 5/16” hex nut
Hex nut serves at a backer for screws
Use #10 Drywall Screw or Tapcon
In horizontal installations, mount clip pivot tab up
Hangers or mounting clips should be no more than
10 ft apart and one must be at least 6” from a tting
FLAT SURFACE INSTALLATION
HANGING INSTALLATION
Beam Clamp
5/16” Threaded Rod
Pipe Clip
Beam Clamp
3/8” Threaded Rod
Pipe Clip
EXPANSION JOINTS
TEMP
CHANGE
10°F
20°F
35°F
55°F
70°F

MAXIMUM STRAIGHT RUN DISTANCE
700ft
500ft
350ft
260ft
200ft
550ft
420ft
280ft
200ft
170ft
600ft
460ft
310ft
230ft
190ft
500ft
370ft
250ft
190ft
150ft
Any piping system will expand and contract with temperature changes, use this
guide for installation of expansion joints to compensate for this movement of
aluminum pipe in non-conditioned buildings
Pipe Clip Strut Cushion Clamp
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Summary

Planning and System Setup

Air Compressor Connection

Use a flexible jumper hose from the air compressor to the filter regulator unit to reduce vibration.

Filter Regulator Recommendation

A filter regulator unit is recommended to keep contaminants out of the air system and allow for pressure adjustment.

Pressure Ratings and Temperature Range

The FastPipe system has a maximum working pressure of 190 psi and a temperature range from 0 to 140 deg F.

Threaded Component Assembly

Assemble all NPT threads with two wraps of teflon tape and then pipe sealant which prevents thread galling.

Pipe Installation Methods

Flat Surface Installation Guidelines

Hangers or mounting clips should be no more than 10 ft apart and at least 6" from a fitting.

Pipe Clip Usage

Use pipe clips to secure pipe to any flat surface with mounting screws.

Strut Cushion Clamp Features

Clip has a 5/16" thru hole and hex bore for a 5/16" hex nut.

Hanging Installation Components

Utilizes Beam Clamp, 5/16" or 3/8" Threaded Rod, and Pipe Clip for secure mounting.

Expansion Joint Guidelines

Maximum Straight Run Distance

Guide for installation of expansion joints to compensate for pipe movement due to temperature changes.

Detailed Installation Procedures

Pipe Cutting and Fitting

Steps for cutting pipe to length, deburring, marking insertion depth, and wetting the end.

Fitting Assembly Steps

Instructions for loosening cone nut, inserting pipe, hand tightening, and final tightening with spanner wrenches.

Outlet Options

Details on wall outlets, wall outlets with shutoff, and quick coupler options.

Saddle Drop Installation

Step-by-step guide for installing a saddle drop, including drilling and securing.

Safety Warnings and Recommendations

General Safety Precautions

Warnings regarding compressed air danger, eye protection, pointing air, pressurizing, and turning off compressor.

Installation and Usage Tips

Tips for safe installation, including thread assembly, pipe support, jumper hoses, and expansion joints.

System Pressurization Procedure

Instructions for initial pressurization to 50psi, checking leaks, and slow pressurization to max 190psi.

Post-Installation Retightening

After 24 hours of pressurization, depressurize and retighten compression nuts.

Summary

Planning and System Setup

Air Compressor Connection

Use a flexible jumper hose from the air compressor to the filter regulator unit to reduce vibration.

Filter Regulator Recommendation

A filter regulator unit is recommended to keep contaminants out of the air system and allow for pressure adjustment.

Pressure Ratings and Temperature Range

The FastPipe system has a maximum working pressure of 190 psi and a temperature range from 0 to 140 deg F.

Threaded Component Assembly

Assemble all NPT threads with two wraps of teflon tape and then pipe sealant which prevents thread galling.

Pipe Installation Methods

Flat Surface Installation Guidelines

Hangers or mounting clips should be no more than 10 ft apart and at least 6" from a fitting.

Pipe Clip Usage

Use pipe clips to secure pipe to any flat surface with mounting screws.

Strut Cushion Clamp Features

Clip has a 5/16" thru hole and hex bore for a 5/16" hex nut.

Hanging Installation Components

Utilizes Beam Clamp, 5/16" or 3/8" Threaded Rod, and Pipe Clip for secure mounting.

Expansion Joint Guidelines

Maximum Straight Run Distance

Guide for installation of expansion joints to compensate for pipe movement due to temperature changes.

Detailed Installation Procedures

Pipe Cutting and Fitting

Steps for cutting pipe to length, deburring, marking insertion depth, and wetting the end.

Fitting Assembly Steps

Instructions for loosening cone nut, inserting pipe, hand tightening, and final tightening with spanner wrenches.

Outlet Options

Details on wall outlets, wall outlets with shutoff, and quick coupler options.

Saddle Drop Installation

Step-by-step guide for installing a saddle drop, including drilling and securing.

Safety Warnings and Recommendations

General Safety Precautions

Warnings regarding compressed air danger, eye protection, pointing air, pressurizing, and turning off compressor.

Installation and Usage Tips

Tips for safe installation, including thread assembly, pipe support, jumper hoses, and expansion joints.

System Pressurization Procedure

Instructions for initial pressurization to 50psi, checking leaks, and slow pressurization to max 190psi.

Post-Installation Retightening

After 24 hours of pressurization, depressurize and retighten compression nuts.

RapidAir FastPipe Specifications

General IconGeneral
BrandRapidAir
ModelFastPipe
CategoryAir Compressor
LanguageEnglish