HEADLINE
8
REPAIR AND MAINTENANCE
8
Chain and Rear Wheel Replacement
Required Tools: Phillips Screwdriver, 10 mm Wrench, Two (2) 8 mm Wrenches, and Two (2) 15 mm Wrenches.
2 With a 10 mm wrench, loosen
the brake cable anchor bolt and
disconnect the cable.
5 Install the chain onto the rear
wheel sprocket. Slip wheel axle
into the frame slots. Push the
chain tensioner down to create
slack in chain. Hand tighten rear
axle locknuts.
8 Install the cable guide bracket to
the frame and brake plate using bolt,
washers, and nut. Do not tighten.
3 With two (2) 8 mm wrenches
remove the cable guide bracket from
the frame and brake plate. Keep the
spacer and washers together.
6 Verify chain is properly installed
on each sprocket and tensioner is
correctly positioned at the bottom of
the chain.
9 Thread the brake cable through
the brake adjuster barrel, through
the large spring, and into the small
hole in the side of the anchor bolt.
Position the cable to the original
location (as indicated by the slight
cable kink) and tighten securely.
1 Using a Phillips screwdriver
remove the screws on chain guard
and remove.
4 With two (2) 15 mm wrenches,
loosen the axle. Push the chain
tensioner down to loosen the chain
and remove wheel.
7 Using a Phillips screwdriver screw
on chain guard back in place.
10 Tighten the cable guide bracket
bolt. Tighten the locknuts on the rear
axle. Test the brake to verify proper
function before riding. Readjust as
needed.
Note the hardware sequence (from
outside toward the center).
Left Side (Brake)
17-1 15 mm Flange Locknut
17-2 Flat Washer
Frame
17-2 Plate Cut Washer
17-3 Brake Plate
Right Side (Throttle)
17-1 15 mm Flange Locknut
17-2 Flat Washer
Frame
17-2 Flat Washer
Nut
Cable Guide
Bracket
Spacer
Frame
Brake
Plate
Washer Bolt
17-1
17-2
17-2
17-3
17-1
17-2
17-2
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