EasyManua.ls Logo

RBI FUTERA II Series User Manual

RBI FUTERA II Series
48 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
FTII-IOM-8
82-0253
Finned copper tube
Gas boilers (FB) &
Water heaters (FW)
Copyright 2010 Mestek, Inc.
260 North Elm Street 7555 Tranmere Drive
West eld, MA 01085 Mississauga, ONT. L5S IL4 Canada
Tel: (413) 568-9571 Tel: (905) 670-5888
Fax: (413) 568-9613 Fax: (905) 670-5782
www.rbiwaterheaters.com
is manual is intended only for use by a quali ed heating installer/technician. Read and follow this manual, all supplements and related
instructional information provided with the boiler. Install, start and service the boiler only in the sequence and methods given in these
instructions. Failure to do so can result in severe personal injury, death or substantial property damage.
Do not use the boiler during construction. Construction dust and particulate, particularly drywall dust, will cause contamination of
the burner, resulting in possible severe personal injury, death or substantial property damage.  e boiler can only be operated with a dust-
free air supply. Follow the instruction manual procedures to duct air to the boiler air intake. If the boiler has been contaminated by operation
with contaminated air, follow the instruction manual guidelines to clean, repair or replace the boiler if necessary.
A x these instructions near to the boiler/water heater. Instruct the building owner to retain the instructions for future use by a quali ed
service technician, and to follow all guidelines in the User’s Information Manual.
Boiler manual
Installation and
operation instructions

Other manuals for RBI FUTERA II Series

Question and Answer IconNeed help?

Do you have a question about the RBI FUTERA II Series and is the answer not in the manual?

RBI FUTERA II Series Specifications

General IconGeneral
BrandRBI
ModelFUTERA II Series
CategoryWater Heater
LanguageEnglish

Summary

Boiler/Water Heater Location

Site Selection Criteria

Recommends a level, central location with good access, protected from water and excessive moisture.

General Venting Guidelines

Venting Code Compliance

Stresses adherence to National Fuel Gas Code (NFPA 54) and local building codes.

Direct Vent, Positive Pressure (Category III)

Horizontal Venting Details

Covers pipe material, length limits, insulation, pitch, and termination requirements for horizontal vents.

Vertical Venting Details

Details pipe length, insulation requirements, and termination for vertical direct vent systems.

Horizontal Venting (Category I)

Negative Pressure System

Explains the use of a power venter for negative pressure systems and pipe requirements.

Vertical/Chimney Venting (Category I)

System Requirements

Outlines needs for negative pressure, barometric damper, and chimney draft.

Outdoor Venting Installation

Location Requirements

Specifies clearances from buildings, overhangs, and prevents ingesting flue gases.

Common Vent Systems

System Modification Procedures

Outlines steps for removing or testing appliances in a common venting system.

Inspection and Testing

Details visual inspection, draft testing, and spill detection for common vent systems.

General Piping Requirements

Installation Standards

Mandates installation according to ANSI/ASME, local codes, and clearances to combustibles.

Pump Requirements

Details pump sizing for continuous flow, overcoming head loss, and achieving temperature rise.

Freeze Protection

Outdoor Installation Precautions

Highlights CSA certification for outdoor use and risks associated with freezing.

Flow Maintenance

Emphasizes the necessity of maintaining continuous water flow through the unit.

Safety Devices and Piping

Flow Switch Function

Explains the flow switch's role in preventing firing without adequate water flow.

Heating System Piping

General Piping Standards

Mandates adherence to ANSI/ASME standards, local codes, and clearances for piping.

Boiler Piping Connections

Details sizing of supply and return connections based on system requirements and Table 4.

Pump Sizing and Flow

Covers pump sizing for continuous flow, head loss, and temperature rise, referencing Table 5.

Temperature Rise Limits

Specifies maximum allowable temperature rise and its relation to flow rate.

System Protection and Configuration

Primary/Secondary Piping

Explains the use of primary/secondary piping for systems with zone valves or pumps.

Variable Flow Management

Describes using a dedicated pump for constant boiler flow and secondary pump sizing.

Domestic Water Supply Piping

Temperature Control

Ensures domestic hot water does not exceed 130°F to prevent scald injuries.

Piping and Component Suitability

Requires bronze headers and components suitable for potable water use.

Water Chemistry Impact

Discusses how water hardness, dissolved solids, and pH affect heat exchanger performance and longevity.

Water Heater Operation and Control

Temperature Rise Control

Explains how to prevent condensation and maintain optimal water velocity for efficiency.

Gas Supply Piping Installation

Gas Type and Code Compliance

Ensures correct gas type usage and compliance with National Fuel Code and local regulations.

Minimum Gas Pressure

Specifies minimum required gas pressures for natural gas and propane.

Piping Sizing and Capacity

Guides proper gas piping sizing using Tables 6 and 7 considering fittings and demand.

Electrical Wiring

General Operation

Pre-Operation Safety Check

Instructs users to read the manual and ensure the unit is installed correctly before operation.

Safety Precautions and Operating Instructions

Propane Gas Safety

Highlights propane's properties (heavier than air) and safety measures for leak detection.

Ignition and Startup Procedure

Provides a step-by-step guide for lighting the pilot and starting the main burner.

Checking and Adjustments

Initial Setup and Combustion Tuning

Covers initial adjustments for satisfactory combustion using a manometer and analyzer.

Main Burner Fire Testing

Guides the process of testing and adjusting main burner pressures (high and low fire) per Table 8.

Combustion Air and Gas Pressure Settings

Flue Gas Analysis

Details performing flue gas analysis (CO2) and adjusting the air damper for optimal combustion.

Control System Description

Operating Control and Settings

Setting Operating Temperature

Guides setting the operating control to the lowest temperature satisfying consumer needs.

High Limit Aquastat

Describes the function, adjustment, and maximum setting of the high limit aquastat.

Maintenance Procedures

Burner Removal and Inspection

Provides step-by-step instructions for safely removing, inspecting, and reinstalling the burner.

Heat Exchanger Inspection

Guides inspection of the heat exchanger for signs of damage, sooting, or corrosion.

Trouble-Shooting Guide

Ignition Issues

Troubleshooting steps for igniter not sparking or grounding problems during ignition.

Start Up Procedure and Data

Pre-Start Checks

Verifies no leaks, correct manometer installation, wiring, and fan operation before startup.

Pilot Ignition and Adjustment

Ensures proper pilot adjustment, spark strength, and multiple ignition advances.

Gas Pressure and Combustion Analysis

Records manifold pressure, O2/CO2 levels, efficiency, and temperatures for combustion analysis.

Safety Checks and Adjustments

Pre-Commissioning Checks

Verifies low water cutoff, gas pressures, and high limit settings prior to commissioning.

Commissioning the Unit

Final Setup Procedures

Involves removing manometers, correcting settings stickers, and replacing covers.

Operational Readiness

Ensures all valves are adjusted, the pump is running, and the user is instructed on operation.

Related product manuals