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RCT Muirhead 3206 - User Manual

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PRODUCT MANUAL
LIGHT VEHICLE/FORKLIFT ENGINE
PROTECTION SYSTEM
Part No. 3206/9303
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Summary

Legal Notice

General Safety Warnings

Personal Safety

Ensures all personnel are trained, authorized, and follow site-specific safety procedures.

Machine Safety

Covers pre-start operations, isolation, fault reporting, and testing procedures for the machine.

Product Safety

Emphasizes reading product instructions, correct electrical connections, and retaining documentation.

Product Overview

Features and Functions

Lists key attributes like audio-visual indicators, universal applications, tamper-proofing, and optional idle/shutdown.

Operation and Use

Engine Coolant Level Monitoring

Details the white wire circuit for detecting low engine coolant with a five-second delay.

Engine Temperature Monitoring

Explains the yellow wire circuit for high engine temperature with a one-second delay.

Engine Oil Pressure Monitoring

Describes the pink wire circuit for low oil pressure with a one-second delay.

Audible Alarm Output

Covers the green wire output for audible warnings activated by fault indicators.

Idle Output Functionality

Explains the brown wire circuit, typically not used, for returning the engine to idle.

Shutdown ETR Functionality

Details the yellow/blue wire circuit for engine shutdown after a delay.

Installation Guide

Wiring Connections

Details pin assignments, wire colours, and descriptions for connecting the system.

Engine Temperature Sensor Installation

Guidance on correctly installing the engine temperature sensor for accurate readings.

Coolant Level Sensor Installation

Instructions for installing the coolant level sensor in the radiator tank.

Oil Pressure Switch Installation

Procedure for fitting the engine oil pressure switch into the oil gallery.

Audible Alarm Mounting Options

Describes the three methods for mounting the audible warning alarm unit.

External Wiring Diagram

Visual representation of the system's external wiring connections and components.

Service Information

Service Schedule and Procedures

Details recommended service intervals, visual inspections, and system tests.

Coolant Level Sensor Service

Instructions for inspecting and refitting the coolant level sensor every 2000 hours/six months.

Coolant Temperature Switch Service

Recommendations for replacing the coolant temperature switch every 2000 hours/six months.

Engine Oil Pressure Switch Service

Guidance on replacing the engine oil pressure switch every 2000 hours/six months.

Test Procedure

Coolant Level Sensor Test

Steps to test the coolant level sensor functionality, including disconnect and refill procedures.

Coolant Temperature Switch Test

Procedure for testing the coolant temperature switch using disconnection and verification.

Engine Oil Pressure Switch Test

Steps to test the engine oil pressure switch by bridging connections and verifying alarm status.

Parts List

Parts List: Light Vehicle Kit (3206)

Lists components and quantities for the EPS Light Vehicle kit, part number 3206.

Parts List: Forklift Kit (9303)

Lists components and quantities for the EPS Forklift kit, part number 9303.

Technical Specifications

Compliance and Standards

Troubleshooting

Troubleshooting: Device Not Working

Common causes and checks for when the device is not functioning.

Troubleshooting: Intermittent Faults

Possible causes and checks for intermittent issues with the system.

Glossary

Warranty Information

Revision History

RCT Muirhead 3206 Specifications

General IconGeneral
BrandRCT
ModelMuirhead 3206
CategoryAutomobile Accessories
LanguageEnglish