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RCT Muirhead 9200 - User Manual

RCT Muirhead 9200
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PRODUCT MANUAL
ENGINE PROTECTION SYSTEM PANEL
4-FUNCTION WATER COOLED
VERSION 2
Part No. 9200

Table of Contents

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Summary

General Safety Warnings

Personal Safety

Safety responsibilities and training for personnel involved in installation and testing.

Machine Safety Precautions

Precautions for machine isolation, operation, and testing to protect equipment and personnel.

Product Safety Guidelines

Guidelines for product installation, usage, and component handling to prevent hazards.

Product Overview and Features

Product Overview

Introduction to the Muirhead Engine Protection System and its purpose on any machine.

Key Features and Functions

Lists key features and capabilities of the EPS system, including multi-voltage and customisation.

Operation and Use

Control Unit and Wiring

Description of the EPS control unit, its components, and necessary wiring connections.

Input Function 1 (Coolant Level)

Explanation of Function 1, typically for coolant level detection with specific delays.

Input Functions 2-4

Details on Functions 2, 3, and 4 for monitoring oil pressure, temperature, and oil level.

System Outputs

Explains Alarm Control, Idle Control, and Engine Control (ETR) outputs and their functions.

Installation Guide

Control Unit and Options Installation

Steps for mounting the control unit and details on system options like idle timers.

Audible Alarm Mounting

Describes three methods for mounting the audible warning alarm for the system.

Coolant Level Sensor Installation

Guidance on installing the coolant level sensor in the radiator tank.

Engine Oil Pressure Switch Installation

Instructions for installing the oil pressure switch in an oil gallery access port.

Engine Temperature Switch Installation

Steps for installing the engine temperature switch near the thermostat.

Oil;Fuel Level Switch Installation

Guidance for installing the oil/fuel level switch in tanks or reservoirs.

Engine Protection System Labelling

Process for applying custom labels to the engine protection control enclosure.

Alert Function Identification Labels

List of part numbers and corresponding labels for various alert functions.

System Schematics

Typical Engine Protection System Diagram

Schematic diagram illustrating typical wiring for the 4-function water-cooled system.

Service Information

Service Schedule and Procedure

Recommended service intervals and general inspection steps for the system.

Coolant Level Sensor Service

Maintenance steps for inspecting and refitting the coolant level sensor.

Engine Oil Pressure Switch Service

Maintenance recommendations for the oil pressure switch, including replacement intervals.

Engine Temperature Switch Service

Maintenance for the engine temperature switch, including replacement advice.

Oil;Fuel Level Switch Service

Maintenance for the oil/fuel level switch, including testing procedures.

Control Unit Test Procedure

Steps to perform a system test using the control unit's test switch.

Sensor and Switch Testing Details

Detailed procedures for testing coolant, oil pressure, temperature, and level sensors/switches.

Parts List

Decals and Wiring Looms

Lists available decals and wiring looms for the control unit.

Coolant Level Sensors and Pressure Switches

Details on various coolant level sensors and oil pressure switches.

Temperature Switches and Oil;Fuel Level Switches

Lists temperature switches, oil/fuel level switches, and warning alarms.

Technical Specifications

System Dimensions and Power

Physical dimensions, weight, voltage, and power supply details of the EPS system.

Input;Output Ratings

Specifications for input voltage range, spike withstand, and output current ratings.

Troubleshooting

Tools and Digital Multimeter

Recommended tools and usage of a digital multimeter for troubleshooting system faults.

Appendix: System Diagrams

ETR Idle Timer; EPS; Fire Control Unit Diagram

Schematic diagram illustrating ETR Idle Timer, EPS, and Fire Control Unit integration.

Glossary

Warranty Information

Revision History

RCT Muirhead 9200 Specifications

General IconGeneral
BrandRCT
ModelMuirhead 9200
CategoryProtection Device
LanguageEnglish