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REA JET SKP 16 User Manual

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Copyright © 2006 REA Elektronik
Rationalisierung Entwicklung Automation
Elektronische Geräte und Systeme
REA-JET Print Heads
SK 7
SK 16
SKP 7
SKP 16
SKS 7
SKS 16
for use with
REA-JET Ink Supply Units
Users Manual
Version 1.1
Published by REA Elektronik GmbH, D-64367 Muehltal-Waschenbach, Germany. All rights
reserved.
Any duplication of this document, in whole or in part, may only be granted with the written
permission of the publisher.
Although this documentation has been compiled with the greatest care, some information may be
incorrect or may contain errors. REA Elektronik accepts no responsibility for damages which might
be caused due to such incorrect information.
As we are continuously striving to improve our products, REA Elektronik GmbH reserves the right
for modifications, document amendments and software updates subject to change without prior
notice.
REA Elektronik GmbH
Teichwiesenstraße 1, D-64367 Mühltal-Waschenbach, Germany
Tel.: + 49 6154/638-0 Fax: + 49 6154/638-195
info@rea.de www.rea.de Date: Oktober, 2006

Questions and Answers:

REA JET SKP 16 Specifications

General IconGeneral
BrandREA
ModelJET SKP 16
CategoryPrinter Accessories
LanguageEnglish

Summary

Safety Notes and Precautions

General Safety Warnings

Covers DANGER and ATTENTION icons for potential hazards and injuries.

Operational Information

Covers Information icon for useful hints and system operation.

Proper Use of REA-JET Equipment

Improper Usage of Equipment

Scope of Supply and Packaging

Operator Requirements and Training

System Specification Overview

DOD Technology and Components

Explains DOD technology and lists system components and their functions.

Nozzle Plate Options

Lists available nozzle sizes for different application requirements.

REA Print Head Types Classification

Details different REA print head models (SK, SKP, SKS) and their features.

Fitting and Commissioning Guide

System Components Identification

Identifies and shows images of key system components like controller and input terminal.

System Assembly Instructions

Mounting System Components

Step-by-step guide for mounting print head bracket, sensors, encoder, and ink supply unit.

Connecting Cables and Peripherals

Details cabling connections for print head, controller, sensors, and input terminal.

Ink System Connections and Filling

Guides on connecting ink hoses, filling ink, and securing connections.

Ink Hose Flushing and Power-Up

Steps for flushing ink hoses and powering up the system.

Print Head Venting and Pigmented Ink Setup

Covers print head venting, ink check, and specific procedures for pigmented inks.

Operating Multiple Print Heads

Print Image Adjustment

Adjusting Print Image Parameters

Adjusting ink pressure and dot size for optimal print quality.

Dot-Size Adjustment Procedure

Details using the "Dot-Size" regulator on the controller for adjustment.

Setting Print Height

General Maintenance Procedures

System and Hose Leak Checks

Recommends regular checks for leakages and visual inspection.

Authorized Maintenance Service

States that internal maintenance must be performed by REA technicians.

Ink Hose Dismantling Precautions

Warns about ink leakage and necessary precautions during dismantling.

Handling Damaged Equipment

Advises returning damaged systems to REA with original packaging.

Compressed Air Usage Warning

Prohibits compressed air for cleaning to prevent component damage.

Nozzle Plate and Ink Chamber Cleaning

Preventing Damage During Cleaning

Avoid applying force during installation/dismantling; warranty exclusion.

Safe Nozzle Plate Removal

Switch off controller when dismantling nozzle plate to avoid ink spillage.

Ultrasonic Cleaning Method

Recommends plastic/glass container with cleaner for ultrasonic bath.

Ink Chamber Rinsing Technique

Details rinsing the ink chamber with cleaner.

Plunger Cleaning Safety

Advises against abrasive materials for plunger cleaning.

Nozzle Plate Reassembly Guide

Guides on reassembling the nozzle plate, ensuring pin alignment.

Nozzle Cleaning Needle Usage

Instructions for using cleaning needles for heavy pollution.

Maintenance Plan and Procedures

Example Maintenance Service Plan

Outlines a shift-based service plan including cleaning and checks.

Customizing Maintenance Plans

Notes that the plan needs adaptation and offers assistance.

Print Head Flushing Procedures

Ink and Cleaner Mixing Warning

Warns against mixing ink types and cleaners; advises thorough flushing.

Flushing a Standard System

Flushing Pigmented Systems

External System Maintenance

Solvent Contact and Material Safety

Warns that solvent can damage plastic parts and cables.

Static Charge Prevention During Cleaning

Warns about static charge from hoses/cables; use water-soaked cloth.

System Dismantling Procedures

Ink Supply Pressure Release

How to release pressure before dismantling ink hoses.

Consumables Leakage During Service

Advise to have means available for escaping consumables during service.

Step-by-Step Dismantling Guide

Provides sequential instructions for dismantling the system.

Disposal of Consumables and Materials

Troubleshooting Common Malfunctions

Print Head Failure to Print

Covers causes like clogged nozzles and recovery methods.

Partial Nozzle Print Issues

Addresses problems with specific nozzles and troubleshooting steps.

Ink Leakage Troubleshooting

Details causes for permanent ink leakage and solutions.

Incomplete Print Image Causes

Common causes and solutions for incomplete or poor print images.

Ink Flow Obstructions Troubleshooting

Troubleshooting lack of ink flow due to empty tank or clogs.

Ink Jet Alignment Errors

Addresses issues with sloped ink jets and orifice problems.

Ink Overspray and Print Fraying

Explains causes for overspray and frayed print images with solutions.

Distorted Print Image Causes

Discusses unsteady shaft encoder signals and belt issues affecting print.

Appendix: Technical Data

Print Head Cable Connector Specifications

Specifies pin connectors for different print head models.

Consumables Connector Types

Mentions system plugs and coupling combinations for consumables.

Ink Operating Pressure Ranges

Provides recommended and maximum ink pressure values.

Operating Ambient Conditions

Details operating temperature and humidity ranges for the system.

Optimal Print Distance Specification

Specifies the recommended distance between product and nozzle plate for quality.

Print Head Dimensions

SK7 / SKP 7 Print Head Dimensions

Dimensional drawings and specifications for SK7 and SKP 7 print heads.

SKP 16 / SK 16 Print Head Dimensions

Dimensional drawings and specifications for SKP 16 and SK 16 print heads.

SKS 7 Print Head Dimensions

Dimensional drawings and specifications for the SKS 7 print head.

SKS 16 Print Head Dimensions

Dimensional drawings and specifications for the SKS 16 print head.

Warranty Conditions and Service

Warranty Repair Process Details

Explains the process for equipment repair within the warranty period.

Equipment Return Procedure

Covers procedures for sending equipment back for repair, including packaging.

General Liability and Warranty Terms

States REA Elektronik's liability limitations for damages.

Post-Warranty Customer Service

Advises contacting REA for service after the warranty period expires.

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