The ReelWORKS Multifunction Air Hose Reel is an instruction manual for a hose reel designed for various applications, primarily for air and water. It provides detailed information on the device's function, technical specifications, installation, operation, maintenance, and troubleshooting.
Function Description
The ReelWORKS hose reel is designed for automatic retraction of a hose, facilitated by a spring-driven drum. It features a locking ratchet mechanism that allows the user to maintain the desired length of hose in use. The reel is suitable for both air and water series applications, with specific installation guidelines for each.
Important Technical Specifications
- Item No.: 27807153
- Max Pressure: 300 Psi (20 Bar)
- Hose Working Temperature: -20~60°C (-4~140°F)
- Hose Material: Hybrid Polymer
- Hose Capacity (I.D.): 3/8" (9.5mm)
- Hose Capacity (Length): 15m (50ft)
- Dimensions:
- Overall Length: 459mm (18")
- Overall Height: 378mm (15")
- Mounting Base Width: 282mm (10")
- Depth: 205mm (8")
- Mounting Hole Diameter: 15.5mm (0.6")
- Hose Outlet Diameter: 8.5mm (0.3")
- Hose Inlet Diameter: 8.5mm (0.3")
Usage Features
Installation:
The reel can be mounted on a wall or ceiling. For air series, it should be installed at most 9 feet (3 meters) above the floor. For water series, the installation height is at most 4.5 feet (1.5 meters) above the floor. The reel base has two mounting holes for air series (four for water series) for secure attachment to a suitable flat surface. Users need to purchase appropriate hardware for mounting. After mounting, the incoming hose connects to the supply source, and outlet fittings attach to the desired tool or nozzle. Leakage checks and proper operation verification are essential post-installation. The hose stopper can be adjusted by pulling the hose, allowing it to latch, loosening stopper bolts, sliding the stopper to the desired position near the hose guide, tightening the bolts, and then unlatching the reel.
Operation:
To operate, slowly pull out the hose. A "clicking" noise should be heard every half revolution of the drum, indicating correct operation. To latch the reel, pull out the hose and allow it to retract after hearing the first, second, or third "click." It's important not to exceed the back-end mark when pulling out the hose. To unlatch, pull out the hose about 1 foot (0.3 meters) and then let it retract until the hose stopper rests against the hose guide opening. Always hold onto the hose while it is rewinding to prevent damage.
Maintenance Features
Regular maintenance ensures proper functioning and longevity of the hose reel.
- Hose Condition: Ensure the hose is in proper working order.
- Cleaning: Clean the hose with a cloth dipped in warm water to remove dirt or deposits, which helps ensure correct rewinding. Avoid using detergents or solvents that could be incompatible with the cable-winder materials.
- Springs: The manual warns against dismantling the unit by unskilled personnel due to the hazardous nature of preloaded springs.
Safety Precautions
The manual emphasizes several safety precautions:
- Eye Protection: Always use proper eye protection during assembly and use.
- Children: Keep children away from the work area.
- General Safety: Observe all safety precautions to prevent personal injury and equipment damage.
- Installation: Ensure the reel is properly installed before connecting hoses.
- Pressure Release: Bleed fluid/gas pressure from the system before servicing the reel.
- Pressure Limits: Ensure the supply line pressure does not exceed the reel's maximum working pressure rating.
- Leaks: Immediately remove system pressure if a leak occurs.
- Grounding: Ensure the reel, hose, and equipment are properly grounded.
- Malfunction: If the reel ceases to unwind or rewind, remove system pressure immediately.
- Handling: Do not pull or jerk on the hose.
- Work Area: Keep the work area clean and dry.
- Tool Use: Use the right tool for the job and do not modify the equipment for unintended purposes.
- Damaged Parts: Check for damaged or worn parts before use and replace them immediately.
- Footing: Maintain proper footing and balance to prevent falls.
- Operator Condition: Do not use the equipment when tired or under the influence of drugs, alcohol, or medication.
Troubleshooting
The manual includes a troubleshooting guide for common issues:
- Fluid path (plumbing and/or Swivel) is leaking or damaged:
- Possible Cause: Maximum pressure rating for reel exceeded, or application incompatible with plumbing/swivel seal materials.
- Corrective Action: Replace/repair damaged components, consult factory, check pressure rating, or contact factory for chemical compatibility.
- Hose will not fully retract:
- Possible Cause: Outlet nozzle/gun/tool is too heavy, spring is fatigued, or field-installed hose is too long.
- Corrective Action: Add spring tension (refer to "Spring Tension Adjustment"), replace spring canister if required, or call local distributor for correct specified hose length.
- Hose will not retract at all:
- Possible Cause: Spring has lost all tension or broken.
- Corrective Action: Reinstall Spring Tension.
- Reel will not latch:
- Possible Cause: Incorrect operation, or dog spring/locking cam is broken/worn.
- Corrective Action: Pull out hose and allow it to retract after hearing the first, second, or third "click," or replace dog spring/locking cam.
- Fluid leaks from swivel:
- Possible Cause: Swivel seals are damaged/worn, or inlet hose is not flexible.
- Corrective Action: Replace swivel seals (refer to "Swivel Seal Replacement"). Ensure the leak is not at the hose fitting.
- Swivel assembly is not moving freely or locking up:
- Possible Cause: Inlet hose is not flexible, causing side force on the swivel.
- Corrective Action: Properly tighten the inlet hose (hand tighten fitting, plus 1/2 turn with a wrench).
The manual also provides an exploded view and parts list for easy identification of components.
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