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Regal Raptor NAC12 User Manual

Regal Raptor NAC12
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CONTENTS
CHAPTER ONE
Common instruction ----------------------------------------------------------------------------------- 1
Main specification ( NAC12 ) Failure Diagnose
Operation notice items Eninge unusal after starting few minutes
Torque standard value No power, no speed under high speed status
Chasis Idle speed running, bad in low speed
Tools Generator no good when medium,high speed running
Lubricated parts breakdow No spark
No good charge (battery out of eletricity or over charge)
CHAPTER TWO
NAC12 Inspection & Adjustment------------------------------------------------------------------ 10
Methods of inspection & adjustment
Steering Device Gearing
Braking device Lubrication Device
Wheel device Engine
Cushion device Fuel device
CHAPTER THREE
Engine---------------------------------------------------------------------------------------------------- 18
Maintain notice
Engine knock down, installation
Torque
1. carburator 7 .clutch
2. magneto knock down and installation 8. oil pump
3 rocker base 9.shift gears installation and dissamble
4. camshaft installation and disassemble 10.crankshaft installation and remove
5.cylinder head remove and installation 11. engine lubrication system chart
6.cylinder body 12.engine cooling system chart
Engine Maintain
Engine Overhauling
Knock down of the engine
Installation of engine
CHAPTER FOUR
Electric device ---------------------------------------------------------------------------------------- 31
Maintain notice
Faults Diagnose
voltage low engine runs unnormaly
un steady electric current ignition system second loop
poor connection of charging system igination time
no spark by spark plug light dim
start motor does not work
start motor poor power
engine does not work while start motor is okay pointer of fuel gauge unsteady
Battery
Charge
Question and Answer IconNeed help?

Do you have a question about the Regal Raptor NAC12 and is the answer not in the manual?

Regal Raptor NAC12 Specifications

General IconGeneral
Transmission5-speed manual
Front BrakeDisc
Rear BrakeDrum
Fuel SystemCarburetor
Engine124cc, single-cylinder, 4-stroke
Front SuspensionTelescopic fork
Starting SystemElectric
Rear SuspensionTwin shock absorbers

Summary

Chapter One: Common Instructions and Diagnostics

Common Instruction Details

General instructions for motorcycle operation and maintenance.

Main Specification NAC12

Detailed technical specifications for the NAC12 model.

Operation Notice Items

Key operational guidelines and precautions for safe use.

Torque Specifications

Specifies torque values for critical fasteners and components.

Chassis Information

Information pertaining to the motorcycle's chassis structure.

Required Tools

Lists essential tools required for maintenance and repair tasks.

Lubricated Parts Breakdown

Details the breakdown and function of lubricated components.

Failure Diagnosis

Troubleshooting guide for identifying and resolving common engine failures.

Chapter Two: Inspection and Adjustment

NAC12 Inspection & Adjustment Overview

Overview of inspection and adjustment procedures for the NAC12 model.

Methods of Inspection & Adjustment

Step-by-step methods for inspecting and adjusting various motorcycle systems.

Steering Device Inspection

Inspection and adjustment procedures for the steering mechanism.

Braking Device Inspection

Inspection and adjustment procedures for the braking system.

Wheel Device Inspection

Inspection and adjustment procedures for wheel components.

Cushion Device Inspection

Inspection and adjustment procedures for suspension components.

Gearing Inspection

Inspection and adjustment procedures for the gearing system.

Lubrication Device Inspection

Inspection and adjustment procedures for lubrication systems.

Engine Inspection

Inspection and adjustment procedures for the engine.

Fuel Device Inspection

Inspection and adjustment procedures for the fuel system.

Chapter Three: Engine Maintenance

Engine Maintenance Introduction

Introduction to engine maintenance and repair.

Engine Maintenance Notice

Important notices regarding engine maintenance procedures.

Engine Knock Down & Installation

Procedures for engine disassembly and reassembly.

Engine Torque Specifications

Specifies torque values for engine components during maintenance.

Engine Maintenance Guidelines

General maintenance guidelines for the engine.

Engine Overhauling Process

Detailed steps for comprehensive engine overhauling.

Engine Disassembly

Procedures for disassembling the engine.

Engine Reassembly

Procedures for reassembling and installing the engine.

Chapter Four: Electrical System

Electric Device Overview

Overview of the motorcycle's electrical system.

Electrical System Maintenance Notice

Important notices for maintaining the electrical system.

Electrical System Faults Diagnosis

Troubleshooting guide for common electrical system faults.

Battery Maintenance

Procedures for battery disassembly, fixing, and maintenance.

Battery Charging Procedures

Guidelines for charging the motorcycle battery.

Chapter Five: Cooling System

Cooling System Maintenance Notice

Important notices for cooling system maintenance.

Cooling System Failure Diagnosis

Troubleshooting common issues within the cooling system.

Cooling System Maintenance Standards

Standard values and checks for cooling system components.

Radiator Information

Information and procedures related to the radiator.

Thermostat Information

Information and procedures related to the thermostat.

Chapter Six: Front Wheel, Suspension, and Steering

Front-End Maintenance Notice

Important notices for front wheel, suspension, and steering maintenance.

Front-End Fixture Torque

Torque specifications for front-end mounting hardware.

Front-End Failure Diagnosis

Troubleshooting common problems with the front wheel, suspension, and steering.

Handlebar Procedures

Information and procedures related to the handlebar.

Front Wheel Procedures

Information and procedures related to the front wheel.

Front Suspension Procedures

Information and procedures related to the front suspension.

Steering Post Procedures

Information and procedures related to the steering post.

Chapter Seven: Rear Wheel, Fork, and Shock Absorber

Rear-End Maintenance Notice

Important notices for rear wheel, fork, and shock absorber maintenance.

Rear-End Failure Diagnosis

Troubleshooting common problems with the rear wheel, fork, and shock absorber.

Rear-End Regulated Torque

Regulated torque values for rear-end components.

Rear Wheel Procedures

Information and procedures related to the rear wheel.

Rear Shock Absorber Procedures

Information and procedures related to the rear shock absorber.

Rear Fork Procedures

Information and procedures related to the rear fork.

Chapter Eight: Braking System

Braking System Maintenance Notice

Important notices for braking system maintenance.

Braking System Failure Diagnosis

Troubleshooting common problems within the braking system.

Extract Brake Liquid Procedure

Procedure for extracting brake fluid from the system.

Extracting Air Procedure

Procedure for bleeding air from the braking system.

Rear Brake Information

Information and procedures specific to the rear brake.

Brake Disc Information

Information and procedures related to the brake disc.

Brake Oil Pump Information

Information and procedures related to the brake oil pump.

Disc Brake Gap

Details regarding the correct gap for the disc brake.

Common Instruction Details

Serial Location Identification

Identifies the locations for serial number markings.

NAC12 Main Specification

Comprehensive technical specifications for the NAC12 model.

NAC12 Main Maintenance Data

Key maintenance data and parameters for the NAC12.

Operation Notices and Procedures

Component Replacement Notices

Replace specific components after disassembly for optimal function.

Fastener Tightening Sequence

Correct sequence and pattern for tightening fasteners.

Special Tool Usage

Instruction to use a specialized tool for specific tasks.

Part Cleaning and Lubrication

Cleaning and lubricating parts during reassembly.

Specific Lubrication Points

Applying specific grease to designated parts.

Post-Assembly Checks

Verifying all components are correctly fitted and functional post-assembly.

Battery Disconnection Safety

Safety measure to disconnect battery before starting work.

Final Assembly Verification

Final verification of connections and assembly.

Battery Anode Connection

Correct procedure for connecting the battery anode.

Post-Anodizing Lubrication

Lubrication step after anodizing process.

Connection Covering

Ensuring all connections and ends are properly covered.

Fuse Replacement

Diagnosing and replacing blown fuses with identical specifications.

Post-Operation Covering

Securing components with covers and caps post-operation.

Connection Peg Disassembly

Proper method for disconnecting connection pegs to avoid damage.

Torque Specifications

Standard Value Torque

Standard torque values for common fasteners.

Engine Torque Settings

Torque specifications specifically for engine parts.

Chassis and Tool Information

Chassis Torque Specifications

Torque specifications for chassis mounting bolts.

Chassis Tools

Lists essential tools required for chassis maintenance.

Engine and Chassis Lubrication

Engine Parts Usage

Specifies parts to use for engine maintenance.

Chassis Part Lubrication

Lubrication instructions for chassis components.

Engine Starting Failure Diagnosis

Troubleshooting Starting Issues

Systematic troubleshooting for engine starting problems.

Engine Performance Diagnostics

Engine Unusual Behavior After Start

Troubleshooting engine behavior after initial start.

High Speed Power Loss

Diagnosing lack of power at high speeds.

Idle Speed and Low Speed Issues

Troubleshooting issues with idle speed and low-speed performance.

Generator Performance Diagnosis

Generator Faults at Medium/High Speed

Diagnosing generator faults at medium to high speeds.

Ignition System Diagnostics

No Spark Diagnosis

Troubleshooting steps when there is no spark from the spark plug.

Battery Charging Faults

Diagnosing battery charging problems.

NAC12 Inspection and Adjustment Procedures

NAC12 Inspection & Adjustment Methods

Detailed methods for various inspection and adjustment tasks.

Steering Device Inspection & Adjustment

Specific inspection and adjustment for the steering device.

Brake Device Inspection & Adjustment

Specific inspection and adjustment for the brake device.

Electric Set Inspection & Adjustment

Specific inspection and adjustment for electrical components.

Component Inspection and Adjustment

Wheel Device Inspection

Inspection and adjustment of wheel-related components.

Cushion Device Inspection

Inspection and adjustment of suspension components.

Transmission Device Inspection

Inspection and adjustment of transmission components.

Engine Component Inspection

Inspection and adjustment of engine components.

Engine System Inspections

Fuel Device Inspection

Checking fuel leak, filter, and capacity.

Cooling Device Inspection

Checking water leak and radiator condition.

Lighting Device Inspection

Checking lighting device function.

Indicator Inspection

Checking indicator function and condition.

Lock Device Inspection

Checking lock device function.

Rearview Mirror Inspection

Checking rearview mirror reflection status.

Reflector & Chassis Inspection

Checking reflector and chassis for damage.

Odometer Inspection

Checking odometer function.

Exhaust-Pipe & Muffler Inspection

Checking muffler condition and looseness.

Chassis Lubrication

Lubricating chassis parts.

Other Maintenance Tasks

Other maintenance tasks like cleaning exhaust.

Steering and Braking System Maintenance

Steering Fork Checks

Checking steering fork flexibility and deflection.

Braking Pedal Adjustment

Adjusting the braking pedal height.

Brake Liquid Cup Check

Checking and refilling the brake liquid cup.

Brake Disc and Wheel Maintenance

Disc Brake and Plate Wear

Procedures for checking brake disc and plate wear.

Wheel Air Pressure and Nuts

Checking wheel air pressure and tightening wheel nuts.

Suspension System Inspection

Inspection of the suspension system.

Gearing and Lubrication Maintenance

Clutch Handle Adjustment

Adjusting the clutch handle distance.

Oil Level and Leak Checks

Checking oil levels and for leaks in the lubrication device.

Engine Oil and Air Filter Maintenance

Engine Oil Replacement Procedure

Step-by-step guide for replacing engine oil.

Sprocket and Chain Warnings

Important warnings regarding chain and sprocket care.

Idle Speed Adjustment

Adjusting idle speed for optimal low-speed performance.

Air Filter Core Maintenance

Inspecting, cleaning, or replacing the air filter core.

Fuel System Adjustments

Throttle Cable Adjustment

Adjusting the throttle cable for proper response.

Fuel Filter Obstruction Check

Checking and clearing obstructions in the fuel filter.

Engine Disassembly and Installation

Engine Knock Down & Installation Steps

Detailed step-by-step guide for engine removal and installation.

Engine Component Maintenance

Cylinder Head, Piston, Valve System

Maintenance manual for cylinder head, cylinder, piston, and valve system.

Carburetor Maintenance

Carburetor Removal & Installation

Steps for removing and installing the carburetor.

Magneto Maintenance

Magneto Removal & Installation

Procedures for removing and installing the magneto.

Rocker Base and Camshaft Maintenance

Rocker Base Procedures

Procedures for rocker base removal, installation, and valve adjustment.

Camshaft Installation & Disassembly

Steps for installing and removing the camshaft.

Cylinder Head Maintenance

Cylinder Head Removal & Installation

Procedures for removing and installing the cylinder head assembly.

Cylinder Body and Clutch Maintenance

Cylinder Body Removal & Installation

Procedures for removing and installing the cylinder body.

Clutch Removal & Installation

Procedures for removing and installing the clutch assembly.

Oil Pump Maintenance

Oil Pump Removal & Installation

Steps for removing and installing the oil pump and filter.

Gear Shifting and Crankshaft Maintenance

Shift Gears Installation & Disassembly

Procedures for installing and disassembling the gear shift system.

Crankshaft Installation & Removal

Procedures for installing and removing the crankshaft.

Engine Lubrication System Diagram

Lubrication System Flow Chart

Visual representation of the engine lubrication system flow.

Engine Cooling System Diagram

Cooling System Component Chart

Visual representation of the engine cooling system components.

Water Pump Breakdown

Water Pump Component Chart

Detailed chart showing water pump components and their numbering.

Engine Maintenance: Oil Filter

Oil Filter Replacement Guide

Step-by-step instructions for replacing the engine oil filter.

Electrical System Maintenance and Troubleshooting

Battery Basic Maintenance

Basic maintenance requirements for the battery.

Electrical System Fault Diagnosis

Comprehensive troubleshooting guide for electrical system faults.

Low Voltage Troubleshooting

Diagnosing and resolving issues related to low battery voltage.

No Spark Troubleshooting

Troubleshooting steps for ignition system faults causing no spark.

Starter Motor Not Working Troubleshooting

Diagnosing and fixing starter motor operational failures.

Abnormal Engine Running Troubleshooting

Troubleshooting abnormal engine running conditions.

Ignition System Second Loop Diagnosis

Diagnosing faults in the second loop of the ignition system.

Dim Light Troubleshooting

Troubleshooting causes for dim headlights or lights.

Battery Removal and Fixing

Procedures for battery removal, installation, and fixing.

Battery Charging and System Testing

Battery Charging Procedures

Safe methods and parameters for charging the battery.

Regulating Rectifier System Test

Procedures for testing the regulating rectifier system's functionality.

CDI Loop System Inspection

Inspecting the CDI loop system and fuel supply.

Fuel Supplying System Check

Verifying the integrity of the fuel supplying system.

Switch Functionality Checks

Ignition Switch Functionality

Testing the ignition switch for continuity.

Handlebar Control Checks

Checking the function of handlebar controls.

Left Handlebar Switch List

Functionality list for left handlebar switches.

Right Handlebar Switch List

Functionality list for right handlebar switches.

Neutral Switch Connection Check

Checking the neutral switch connection.

Clutch Switch Connection Check

Checking the clutch switch connection.

Lighting Component Replacement

Rear Brake Light Switch Check

Checking the rear brake light switch operation.

Front Brake Light Switch Check

Checking the front brake light switch operation.

Headlight Bulb Replacement

Replacing the headlight bulb.

Odometer Light Bulb Replacement

Replacing the odometer light bulb.

Cooling System Troubleshooting and Maintenance

Cooling System Failure Diagnosis

Diagnosing common failures in the cooling system.

Cooling System Maintenance Notices

Important notices for cooling system maintenance.

Cooling System Maintenance Standards

Standard values for cooling system checks.

Radiator Removal and Inspection

Instructions for removing and inspecting the radiator.

Radiator Removal Procedures

Radiator Removal Steps

Step-by-step guide for removing the radiator assembly.

Radiator Breakdown and Fan Switch Check

Radiator Component Breakdown

Detailed breakdown of radiator components and inspection points.

Fan Switch Functionality Test

Testing the functionality of the radiator fan switch.

Radiator, Pipes, and Thermostat Maintenance

Radiator, Pipes, and Fins Check

Checking radiator core, fins, and soft pipes for issues.

Thermostat Removal Procedure

Step-by-step instructions for removing the thermostat.

Thermostat and Water Pump Maintenance

Thermostat Installation Procedure

Step-by-step instructions for installing the thermostat.

Heat Sensor Removal

Instructions for removing the heat sensor from its housing.

Heat Sensor Testing

Testing the heat sensor's resistance at a specific temperature.

Water Pump Seal Check

Checking the water pump mechanism seal for leaks.

Water Pump Removal Procedure

Step-by-step instructions for removing the water pump.

Thermostat Component Handling

Thermostat Cover Opening

Steps to open the thermostat housing cover.

Thermostat Removal

Procedure to remove the thermostat from its housing.

Thermostat Assembly Procedures

Pressure Seal and Washer Handling

Handling the pressure seal and flat washer during thermostat assembly.

Seal Washer and Cover Installation

Installing the seal washer and reattaching the thermostat cover.

Front Wheel, Suspension, Steering Maintenance

Front-End Maintenance Information

General notes and precautions for maintaining front-end parts.

Front-End Standard Specifications

Standard values for front wheel, suspension, and steering components.

Front-End Fixture Torque Settings

Torque specifications for mounting bolts related to these components.

Front-End Failure Diagnosis

Troubleshooting common issues related to the front wheel, suspension, and steering.

Handlebar Component Removal

Procedures for removing components from the handlebar.

Handlebar and Brake Pump Installation

Handlebar to Fork Installation

Step-by-step guide for mounting the handlebar onto the fork.

Faceplate Bolt Tightening

Torque specification for tightening the faceplate bolt.

Handlebar Mounting Bolt Tightening

Torque specification for tightening handlebar mounting bolts.

Fuel Accelerated Cable Installation

Inserting the fuel accelerated cable into the grip assembly.

Brake Pump Handlebar Installation

Correct orientation and installation of the brake pump on the handlebar.

Front Wheel Removal and Notes

Front Wheel Removal Steps

Steps for removing the front wheel, soft axle, and odometer axle.

Wheel Bearing and Disc Brake Notes

Important notes regarding wheel bearings and disc brake care.

Braking Performance Warning

Warning about oil grease affecting braking performance.

Front Assembly Installation

Brake Disc Contact Caution

Cautionary note about avoiding contact with the brake disc.

Wheel Axle Installation

Step-by-step guide for installing the wheel axle.

Wheel Axle Nut Installation

Procedure for installing and torquing the wheel axle nut.

Odometer Axle to Gear Connection

Connecting the odometer's soft axle to speed gears.

Brake Pump Installation

Procedures for installing the brake pump assembly.

Brake Bar Gap Testing

Testing the brake bar for proper gap clearance.

Front Suspension Removal

Procedures for removing front suspension components.

Fender and Brake Pipe Removal

Removing fender and brake pipe from front suspension.

Face Plate Bolt Loosening

Loosening the face plate bolt.

Steering Bolt Loosening

Loosening the steering bolt.

Front Assembly Installation and Steering Post

Reverse Installation Procedure

Installation follows the reverse sequence of removal steps.

Face Plate Bolt Tightening Torque

Torque specification for tightening the face plate bolt.

Steering Bolt Tightening Torque

Torque specification for tightening the steering bolt.

Steering Post Removal

Steps for removing the front suspension, steering post nut, and face plate.

Steering Post Installation

Steps for installing the steering post, including lubrication and bearing setup.

Steering Adjust Nut Tightening

Torque specification for the steering adjust nut.

Rear Wheel, Fork, Shock Absorber Diagnostics

Rear-End Failure Diagnosis

Diagnosing common failures in the rear wheel, fork, and shock absorber.

Rear-End Maintenance Notices

Important maintenance notices for rear components.

Rear-End Standard Specifications

Standard values for rear wheel axle bend and jump.

Rear-End Regulated Torque Values

Regulated torque values for rear shock absorber and axle nut.

Rear Wheel Removal Procedure

Step-by-step procedure for removing the rear wheel.

Rear Wheel Bearing and Sprocket Checks

Wheel Bearing Bending Check

Checking wheel bearing for bending data and replacing if necessary.

Rear Wheel Bearing Damage Check

Checking rear wheel bearing for looseness, noise, and replacing if needed.

Rear Wheel Jump Check

Verifying rear wheel jump within limits for axle and radial directions.

Driven Sprocket Inspection

Checking driven sprocket for abrasion or shape issues, and checking main sprocket.

Cushion Pad Inspection

Replacing the cushion pad if it is aged or damaged.

Rear Wheel Installation Steps

Installing the rear wheel assembly following previous steps.

Rear Shock Absorber and Fork Maintenance

Rear Shock Absorber Procedures

Steps for removing and installing the rear shock absorber.

Rear Fork Damage Check

Checking the rear fork for damage or cracks.

Chain Protector Wear Check

Checking the chain protector for wear.

Rear Fork Removal Procedure

Removing the rear wheel, shock absorber, and rear fork.

Rear Fork Installation

Rear Fork Installation Steps

Installing the rear fork onto the chassis and tightening nuts.

Braking System Troubleshooting

Poor Brake Function Diagnosis

Diagnosing and rectifying poor brake functionality.

Brake Noise Diagnosis

Identifying and resolving causes of brake noise.

Handling Difficulty Diagnosis

Addressing handling difficulties or reduced brake effectiveness.

Single Brake Function Issue

Troubleshooting issues with a single brake's performance.

Brake Fluid Level Check

Checking the brake fluid level by positioning the pump.

Brake Fluid and Air Extraction

Brake System Air Extraction

Bleeding air from the brake system via the pump.

Disc Brake System Checks

Disc Brake Condition Check

Inspecting the condition of the disc brake.

Disc Brake Gap Measurement

Measuring the gap between the disc brake components.

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