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LubriMist IVT
RelaDyne LubriMist IVT User Manual
256 pages
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LubriM
ist
®
Model IVT
Oil Mis
t Gener
ating S
ystem
Instal
lation a
nd O
perating M
a
nual
(Series 2
01A)
REVISIO
N
18
OCT
2020
P/N 7774
0224
2
Table of Contents
Table of Contents
3
Introduction
8
Manufacturer Contact Information
9
Explanation of Graphic Symbols in the Documentation
10
Unit Identification and Labeling
13
Lubrimist® Model IVT Model Code Designations
14
Model Code Designation Key
15
Tag Detail for NEC Model IVT
16
NEC Certificate of Conformance
17
Tag Detail for ATEX Model IVT
18
EU Certificate of Conformity
19
Operating Conditions - ATEX Constructions
20
Product Description
21
Operator Panel
23
Inlet Air Supply
24
Inlet Air Supply
25
Mist Outlet Valve Assembly
26
Mist Generator Head with Air / Oil Heater
26
Air Heater Control and Cutout Sensors
27
Oil Supply Transfer Pump and Control
28
Main Oil Mist Generator Controller
29
Inlet Supply Air Pressure Transducer
30
Ambient Air Temperature Sensor
30
Regulated Air Pressure Transducer
31
Bulk Oil Reservoir Level Transmitter
32
Mist Pressure Transducer
32
Bulk Oil Reservoir Oil Temperature Sensor
32
Mist Density Sensor
33
Oil Supply Pressure Transducer
34
Auxiliary Oil Mist Generator
35
Optional Equipment
36
Oil Mist Reclamation
37
Warm Ambient Option (Cabinet Cooling) for NEC Constructions
38
Warm Ambient Option (Cabinet Cooling) for ATEX Constructions
39
Air Purge
40
Cold Ambient Option (Air Preheating and Cabinet Heating) for NEC Constructions
41
Cold Ambient Option (Air Preheating and Cabinet Heating) for ATEX Constructions
43
Auto Bulk Oil Fill
46
Installation
47
Location / Mounting
48
Mist Distribution System Connection
49
Compressed Air Supply
49
Electrical Power Connection
51
Power Connections for NEC Cabinet Heater Option
53
Grounding
54
Remote Communication and Alarm Connections
55
Remote Alarm Contacts
56
Remote Communication Serial Port
58
Oil Reclamation Unit
60
Commissioning
64
Bulk Oil Supply
65
Starting the Model IVT Oil Mist Generator
67
Mist Density Sensor
70
Operation
70
Location of the Mist Density Sensor
70
Sensitivity Adjustments
70
Commissioning Optional Equipment
72
Oil Reclamation Unit
72
Cabinet Cooling
75
Air Purge
78
Air Pre-Heater
79
Cabinet Heating System
79
Auto Bulk Oil Fill
80
Operating Guide
81
Operating the Control Panel
82
General Control Operation
82
Keypad Buttons
82
Setting the Current Date
84
Setting the Current Time
85
Reading Unit Operating Conditions
86
Reading Alarm and Control Set Points
87
Programming User Established Alarm and Control Set Points
88
Special Key Pad Sequence Routines
93
Setting Language
93
MODBUS Diagnostic Sub-Function Data
94
Setting Display Contrast
95
Communication and Option Feature Set-Up
96
Local Alarms, Indicators and Readout
100
LED Panel Indicator Lights
102
Liquid Crystal Display
102
Red and Green External Status Lights
102
Event Log
103
Logged Alarm and Fault Messages
105
Logged Event Messages
106
Remote Communication and Alarm
107
Remote Alarm Contact
108
Serial Data Port - RS-422/485
109
Connecting to a Personal Computer (PC)
110
Data and Event Log
112
Personal Computer Communication Software
112
Modbus Communication
117
Overview
118
Installation
118
Serial Data Port - RS-422
118
Connecting to the Host Computer (Via 4 Wire)
119
Connecting to the Host Computer (Via 2 Wire)
119
Configuring the IVT Oil Mist Generator
120
Configuring the Host Computer
120
Modscan Configuration
121
Function Codes
122
Breakdown of each Function Code and It's HEX Addresses
124
Holding Register
128
Holding Registers Addresses
129
Input Register
130
Viewing the Ivt's Values in Real Time
132
General Information
133
Bulk Oil Supply Reservoir
135
General Description and Use
136
Commission the Auxiliary Oil Mist Generator
136
Adding Oil to the Bulk Oil Reservoir
137
Commission the Main Oil Mist Generator
137
Auxiliary Oil Mist Generator
138
General Description and Use
139
Auxiliary Oil Mist Generator Start-Up
140
Operation
142
Air / Oil Heater Operation and Temperature Adjustment
143
Controller Operation
143
Programming and Changing Set-Points
143
Switching from the Auxiliary Oil Mist Generator to the Main Oil Mist Generator
145
Mist Outlet Switching Valve
145
Controlling the Mist
149
Adjusting Air / Oil Ratio
150
Changing the Mist Generating Capacity
153
Routine Maintenance
154
Routine Checks and Maintenance
155
Cleaning and Decontamination
157
Removal from Use, Disposal and Transport
159
Trouble Shooting Guide
161
Main Unit
163
Auxiliary Unit
172
Optional Equipment
173
Parts List / Drawings / Schematics
176
Spare Parts Lists
177
Process & Instrument Diagrams
179
IVT Oil Mist Generator
179
Optional Equipment
180
Electrical Wiring Diagrams and Schematics / IVT - NEC Construction
181
Ladder Diagram / 115 VAC Supply Voltage / IVT - NEC Construction
181
Voltage Panel Wiring Diagram / 115 VAC Supply Voltage / IVT - NEC Construction
182
Ladder Diagram / 230 VAC Supply Voltage / IVT - NEC Construction
183
Voltage Panel Wiring Diagram / 230 VAC Supply Voltage / IVT - NEC Construction
184
Electrical Wiring Diagrams and Schematics / IVT -ATEX Construction
185
Ladder Diagram / 115 VAC Supply Voltage / IVT - ATEX Construction
185
Voltage Panel Wiring Diagram -115 VAC Supply Voltage / IVT - ATEX Construction
186
Ladder Diagram / 230 VAC Supply Voltage / IVT - ATEX Construction
187
Voltage Panel Wiring Diagram -230 VAC Supply Voltage / IVT - ATEX Construction
188
Electrical Wiring Schematic / Cold Ambient Option - Cabinet Heating - 115 or 230 VAC - NEC Construction Only
189
Electrical Wiring Diagram / Cold Ambient Option - Cabinet Heating - 115 or 230 VAC - NEC Construction Only
190
Voltage Panel Wiring Diagram / Warm Ambient Option - Cabinet Cooling - 115 or 230 VAC - ATEX Construction Only
191
Voltage Panel Wiring Diagram / Cold Ambient Option - Cabinet Heating - 230 VAC - ATEX Construction Only
192
Auxiliary Oil Mist Generator Controller Wiring Connection Detail
193
Component Power Requirements
194
Fuse Ratings and Characteristics
195
Fuse Location - Main Oil Mist Generator
195
Fuse Legend-115 VAC Main Oil Mist Generator
197
Fuse Legend-230 VAC Main Oil Mist Generator
199
Fuse Location - Auxiliary Oil Mist Generator
200
Fuse Legend-115 VAC Auxiliary Oil Mist Generator
201
Fuse Legend-230 VAC Auxiliary Oil Mist Generator
202
Tagging and Labeling
203
IVT Front Cabinet Door
204
IVT Operator Access Compartment
205
IVT Main Oil Mist Generator
206
IVT Auxiliary Oil Mist Generator
207
IVT Cabinet Rear
208
ATEX Cabinet Cooling Option
209
ATEX Cold Weather Option
210
Tag Details
211
77500601 Warning Label
211
77500603 Remote Alarm Contact Rating Label
211
77780286 Fuse Legend - 115 VAC (Aux Unit)
212
77780287 Fuse Legend - 230 VAC (Aux Unit)
212
77780288 Fuse Legend - 115 VAC (Main Unit)
213
77780289 Fuse Legend - 230 VAC (Main Unit)
213
77780290 Nec Nameplate
214
77780291 ATEX Nameplate
214
77780293 Warning Label
215
77780294 Fuse Warning Label
215
77780388 Air Supply Label
215
77780432 Overfill Warning Label
216
77780436 LSO Test Label
216
77780437 Aux Unit Start-Up Instruction Sheet
217
77780434 Instruction Sheet - Accessing the Alarm / Event Log
218
77780474 ATEX Cabinet Heating Label
219
77780475 ATEX Cabinet Cooling Option Label
219
77780476 Static Discharge Warning Label
220
77780477 Warning Label
220
77780536 Heat / Hot Surface Warning Label
220
Sensitive Electronic Devices Caution Label
220
IVT Low Voltage Controller Layout
221
Component Identification
222
Thermocouple Input / Output Terminal Strip (TB1 & TB2)
223
Ma Input / Output Terminal Strip
224
Digital Inputs / Outputs Terminal Strip (TB5 & TB6)
225
IVT Controller Power Input Terminal
227
RS-422/485 Data Communication Terminal Strip
228
Bill of Materials - IVT / NEC Construction
229
General Arrangement Drawings - IVT / NEC Construction
230
Operator Panel
230
Main Oil Mist Generator Access, (Left Door)
231
Auxiliary Oil Mist Generator Access, (Right Door)
232
Top View
233
Electrical Power Switches
234
Oil Transfer Pump / Oil Mist Discharge
235
Air Supply Components
236
Electrical Control Components
237
Bill of Materials - IVT / ATEX Construction
238
General Arrangement Drawings - IVT / ATEX Construction
239
Operator Panel
239
Auxiliary Oil Mist Generator Access, (Right Door)
241
Top View
242
Electrical Power Switches
243
Oil Transfer Pump / Oil Mist Discharge
244
Air Supply Components
245
Electrical Control Components
246
Optional Equipment
247
Cold Ambient Option - Air Preheating - NEC and ATEX Constructions
247
Cold Ambient Option - Cabinet Heating - ATEX Only
250
Air Purge Option
251
Warm Ambient Option - Cabinet Cooling - NEC Construction
252
Warm Ambient Option - Cabinet Cooling - ATEX Construction
253
Optional Demisting Unit
254
Optional Auto Bulk Oil Fill
255
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RelaDyne LubriMist IVT Specifications
General
Brand
RelaDyne
Model
LubriMist IVT
Category
Lubrication systems
Language
English
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General
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