Name: Reliance electric SP500
Brand: Reliance electric
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Installation

and

Operation

Manual

for

the

SP500

A-C

VxS®

Controller

Three-Phase

Input

and

Three-Phase

Output

1/4-5

200-230

VAC,

1/4-10

380-460

VAC

and

1/4

-10

575

VAC

NEMA

(Indoor

Only)/12

woae

Instruction

Manual

D2-3267-1

PEN

ELECTRIC&L/

Table of Contents3
Receive and Accept Shipment7
Aboutthis Instruction Manual7
Identify the Controller8
Table 1-1. Controller Model Notation8
Controller Description9
Controller Nameplate11
Receive and Accept the Shipment11
Figure 1-2. Nameplate Information11
File a Return Request12
SP500 Demo Packages - Model 1SU14001 Only12
Specifications13
Controller Specifications13
Table 2-2. Model 1Su2Xxx Controller Ratings with Single-Phase Power13
Table 2-3. Model 1Su2Xxx Controller Ratings with Three-Phase Power14
Table 2-4. Model 1Su4Xxx Controller Ratings with Three-Phase Power15
Table 2-5. Model 1Su5Xxx Controller Ratings with Three-Phase Power16
Service Conditions17
Controller Input/Output Specifications18
Controller Inputs18
Controller Outputs19
Controller Application Data20
Motor Applications20
Single-Motor Applications21
Multi-Motor Applications21
Motor Lead Lengths22
Figure 2-1. Motor Lead Length Connections22
Controller Optional Kits 0.0.223
Table 2-6. Controller Optional Kits23
Controller Power LOSS24
Table 2-7. Controller Power Loss24
Installation and Wiring25
Planning and Location25
Controller Mounting26
Size a Controller Mounting (230VAC 182 HP)26
Table 3-1. Controller Model Dimensional Size26
Figure 3-1. Size a Physical Dimensions27
Size B Controller Mounting (460 VAC 1-5 HP & 575 VAC 1-5 HP)28
Figure 3-2. Size B Physical Dimensions28
Size C Controller Mounting29
Figure 3-3. Size C Physical Dimensions29
Install an External Input Disconnect30
Install A-C Branch Circuit Protection31
Table 3-2. Single-Phase A-C Input Line Branchcircuit Protection31
Table 3-3. Three-Phase A-C Input Line Branch Circuit Protection for31
Table 3-4. Three-Phase A-C Input Line Branch Circuit Protection for Model 1Su4Xxx Controllers32
Table 3-5. Three-Phase A-C Input Line Branch Circuit Protection for32
Transformerinstallation (if Needed)33
Input Transformers33
Output Transformers33
Motor Preparation34
Controller Wiring35
Figure 3-7. Powerterminal Strip for Model 1Su2Xxx Controllers39
Figure 3-8. Powerterminal Strip for Model 1Su4Xxx and39
Table 3-6. Recommended Power Wire Size40
Table 3-7. Powerterminal Tightening Torques40
Control and Signal Wiring42
Table 3-8. Recommended Control and Signal Wire Sizes43
Table 3-9. Control Terminal Strip Tightening Torques43
Figure 3-10. Speed Reference Input Wiring45
Figure 3-11. Analog Meter Output Wiring45
Figure 3-13. Start-Stop Control Wiring47
Figure 3-14. IET Reset Control Wiring47
Figure 3-15. Forward/Reverse Control Wiring48
Figure 3-16. Coast-Stop Pushbutton Control Wiring48
Remote Analog Input Reference Jumpersetting49
Optional Dynamic Braking Wiring50
Keypad and Display Operation53
Keypad and Display Description53
Indicator Lights53
Figure 4-1. SP500 Controller Keypad and Display53
Display Mode LEDS54
Operation Mode LEDS55
Key Descriptions56
Power up59
Modesof Controller Operation59
Display Modeés59
Program Mode61
Adjusting the Drive Functions63
Figure 5-1. Factory Default Settings63
Functions64
Remote Enable65
Acceleration66
Deceleration67
Minimum Speed68
Maximum Speed69
Manual Torque Boost71
Figure 5-2 Manual Torque Boost Adjustable Range71
V/HZ (Base Speed)72
Rpmat Base Speed73
Iet (Instantaneous Electronictrip)74
Carrier Frequency75
Remote Referencegain76
Remote Referenceoffset77
Remote Referencedisplay Enable78
(4Th Display Mode)78
Electronic Thermal Overload79
Electronic Thermal Overload Enable80
Coast Stop Enable81
Reverse Disable82
Version Information83
Err - Errorlog83
Start the Controller84
Checkthe Installation84
Start the Controller86
Coverinstallation, NEMA 4X (Indoor Only)/1288
Troubleshooting, Fault Codes, and Replacementparts89
System Operation89
Fault Codes92
Howto Accessand Readthe Error Log92
Verify D-C Bus Voltage93
Figure 7-3. D-C Busterminals on Model 1Su2Xxx Controllers93
Table 7-1. Fault Code Action List94
Table 7-4. Replacementparts List for Model 1Su5Xxx Controllers97
Glossary of Commonterms98

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Reliance electric SP500 Specifications

General

Brand	Reliance electric
Model	SP500
Category	Controller
Language	English

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