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Remco AQUAJET Series - User Manual

Remco AQUAJET Series
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AQUAJET SERIES PUMPS
Operational and Installation Guidelines
55AQUAJET-AES – 3.4 GPM/12VDC, WITH FUSE
55AQUAJET-OES – 3.4 GPM/12VDC, NO FUSE
55AQUAJET-ARV – 5.0 GPM/12VDC, WITH FUSE
55AQUAJET-ORV – 5.0 GPM/12VDC, NO FUSE
RV Water System Pumps
Maintenance Tips
1. Never operate the pump in an atmosphere where flammable gases may be present, since arcing at the motor brushes or
switch contacts may cause an explosion.
2. After extended operation, or if malfunctioning, metal surfaces of the pump may become hot and cause burns if touched.
If this occurs, disconnect electrical power and wait 30 minutes before touching pump.
3. Never mount the pump where the surface temperature of the motor or the controller (200° F maximum) may cause
ignition of the surrounding materials.
4. Do not wrap the pump with an insulating material or enclose it so tightly that air circulation around the pump is
prevented. The pump will generate approximately the same amount of heat as a 75 watt light bulb.
5. The pump should be mounted in a dry location away from any heat and water source(s).
6. Pumphead materials are designed for use with water only and should never be used with petroleum products. Chlorine
will deteriorate the parts in the pump. Always rinse the system with fresh water after sanitizing to help prolong the life of
the parts.
7. The pump is equipped with a pressure sensing demand switch which controls the maximum operating pressure as
set at the factory. Never subject the pump to pressures above 90 PSI maximum. This switch should never be adjusted
without consulting factory.
8. Always consider electrical shock hazards when working with and handling electrical equipment. If uncertain in your
abilities, please consult an electrician.
9. 55Aquajet ORV, OES, ARV and AES Series pumps are equipped with an automatically resetting thermal protector. If a
pump is not running, it may restart at any time.
10. Both the 55Aquajet ARV and AES Series include a fuse-holder. It is important to use only a 15 amp AGC automotive type
fuse for the Aquajet RV Series and a 10 amp AGC fuse for the Aquajet ES Series. Once again, use only these types of
fuses with these specific pumps.
11. It is necessary to use a screen filter between the water holding tank and the pump to prevent debris from entering the
pump. Particulate matter may cause the valves inside the pump to stick open. This filter needs to be cleaned on a regular
basis, or it will restrict water to the pump.
12. Winterizing the pump: If water is not drained from the system during freezing temperatures, damage to the pump and
the plumbing is likely:
a. Drain the water holding tank.
b. Chlorine will deteriorate the parts in the pump. Always rinse the system with fresh water after sanitizing to help
prolong the life of the parts.
c. Open all faucets and run the pump to expel all water.
d. Disconnect inlet and outlet fittings and run pump to remove residual water from the pump.
e. Leave fittings disconnected from pump.
Installer qualifications
If you intend to install an Aquajet Series pump without professional assistance, you should clearly be “handyman” competent
enough to do simple low voltage electrical wiring, crimp connectors, obtain voltage measurements, understand polarity as
well as schematics which illustrate relay connections. Additionally, you should be comfortable with water system plumbing,
installing hose clamps, using Teflon tape, and removing/re-tightening compression fittings.
A typical Aquajet installation takes between 1 - 2 hours and requires the following:
Warning
The 5-chamber Aquajet Series pumps are more powerful than most existing RV water pumps and, as a result, may draw more
current (Amps) than the pump(s) they replace. It is imperative that any power supply, fuses/circuit breakers, wiring, switches,
connectors, or controllers that are used to supply 12 VDC to the pump are adequately sized. Inadequately sized components
may overheat, causing an electrical fire.
When installing an Aquajet Series pump, positive voltage (+12VDC) must be connected to the Aquajets red fused leadwire.
Reversing polarity will instantly blow the fuse and may permanently damage the controller.
If you are uncertain with respect to any of this information, Remco highly recommends that a qualified technician perform
your installation and determine the existing polarity of your current wiring.
Please read the following instructions before attempting an installation. When properly installed, Aquajet Series
pumps can be used in virtually any existing RV.
If you prefer to have the pump professionally installed, contact Remco (1-800-228-2481) to locate your nearest
authorized service center.
www.remcoindustries.com Page 1

Questions and Answers

Summary

Operational and Installation Guidelines

RV Water System Pumps

Details specific RV water system pumps and their models.

Warning

Highlights potential hazards and critical installation precautions for the pumps.

Maintenance Tips

Provides essential maintenance procedures and precautions for the pumps.

Installer Qualifications

Outlines the necessary skills and knowledge for self-installation.

Installation Procedure

Basic Tools

Lists essential tools required for the installation process.

Electrical Supplies

Lists necessary electrical components for the installation.

Planning the Installation

Guides on planning the installation, including electrical and plumbing considerations.

Installation Steps

Step-by-step instructions for physically installing the pump and connecting plumbing.

Troubleshooting Guide

Pump Does Not Run

Diagnoses and resolves issues when the pump fails to operate.

Pump Rapidly Cycles On;Off With Water Demand

Addresses frequent pump cycling during water usage.

Pump Rapidly Cycles On;Off Without Water Demand

Troubleshoots pump cycling when no water is being drawn.

Pump Does Not Prime

Identifies causes and solutions for the pump failing to draw water.

Pump Leaks

Troubleshoots and resolves issues related to pump leakage.

Pump Keeps Running When Water Is No Longer Demanded

Addresses scenarios where the pump continues to run unnecessarily.

Low Flow;Pressure

Diagnoses and resolves issues causing reduced water flow or pressure.

Pump Is Excessively Noisy

Troubleshoots and resolves causes of excessive noise from the pump.

Electromagnetic Interference

Addresses and resolves issues related to EMI affecting pump operation.

Standard Warranty

Warranty Terms

Details the warranty period, coverage, limitations, and exclusions for REMCO products.

Overview

The Remco Aquajet Series Pumps are designed for use in RV water systems, offering a range of models with varying flow rates and electrical configurations. These pumps are intended for both new installations and as replacements for existing RV water pumps.

Function Description:

The Aquajet Series pumps are self-priming diaphragm pumps equipped with a pressure-sensing demand switch. This switch controls the maximum operating pressure, ensuring consistent water flow and pressure throughout the RV's water system. The pumps are designed to deliver water from the holding tank to faucets and other water outlets, maintaining a steady supply. Some models include an in-line fuse for protection against electrical damage. The pumps are designed to operate on 12VDC power.

Important Technical Specifications:

  • Models:
    • 55AQUAJET-AES: 3.4 GPM/12VDC, with fuse
    • 55AQUAJET-OES: 3.4 GPM/12VDC, no fuse
    • 55AQUAJET-ARV: 5.0 GPM/12VDC, with fuse
    • 55AQUAJET-ORV: 5.0 GPM/12VDC, no fuse
  • Power: 12VDC
  • Maximum Operating Pressure: Never subject the pump to pressures above 90 PSI.
  • Fuse Requirements:
    • Aquajet RV Series: 15 amp AGC automotive type fuse
    • Aquajet ES Series: 10 amp AGC automotive type fuse
  • Wiring: Positive voltage (+12VDC) must be connected to the red fused leadwire. Reversing polarity will instantly blow the fuse and may permanently damage the controller.
  • Temperature: Motor and heatsink of the speed-controller may get hot (up to 200° F) after extended running. Surface temperature of the motor or controller should not exceed 200° F.
  • Pumphead Materials: Designed for use with water only; not compatible with petroleum products. Chlorine will deteriorate parts.

Usage Features:

  • Installation Flexibility: Aquajet Series pumps can be used in virtually any existing RV. They can be mounted horizontally on a "floor-like" surface, with rubber feet, and should be at least one inch away from any wall surface. Remote mounting is also possible with appropriate hose adapters.
  • Compatibility with RV Systems:
    • 55AQUAJET ORV and ARV Series (5.0 GPM): These pumps are more powerful and may draw more current than existing RV pumps. It is crucial to ensure that power supply, fuses/circuit breakers, wiring, switches, and controllers are adequately sized (e.g., 10-12 AWG hot wire for 10 Amps). If the RV uses an Intellitec pump controller, only 4-terminal, 10 or 15 Amp rated controllers can directly control the Aquajet RV. For 7 Amp, 3 Amp, or non-rated Intellitec controllers, a 40 Amp rated relay (Remco P/N 20-267-6040-REM) is required. If the existing wiring has a voltage drop exceeding 1 Volt with a 5 Amp load, a new heavier (10-12 AWG) 'hot' wire and a 30 amp relay are needed.
    • 55AQUAJET OES and AES Series (3.4 GPM): These pumps use a lower amperage motor, simplifying installation. They are compatible with most common rated Intellitec controllers (7 Amp, 10 Amp, 15 Amp). For 3 Amp or non-rated controllers, a 40 Amp rated relay (Remco P/N 20-267-6040-REM) is needed. If the RV's recommended fuse rating is less than 10 Amps, a 30 Amp rated relay is required. If multiple switches control the pump and cause excessive voltage drops (less than 11 volts at the pump with a fully charged battery or running generator), a 30 Amp rated relay is needed.
  • Noise Reduction: For quietest operation, the pump should be mechanically isolated from rigid Polybutylene or PEX tubing. Using soft-walled, reinforced hose (e.g., Accuflex Series 136) between the pump outlet port and the RV's hard plumbing is recommended. Remco offers a 39" pre-assembled hose with fittings (P/N 25-174) as an optional accessory for this purpose. Pulsation dampeners (Remco P/N 25-174 for elbow fittings, P/N 25-175 for straight fittings) can be installed to reduce hydraulic pulsations and noise.
  • Electrical Safety: Always consider electrical shock hazards. Never operate the pump in atmospheres with flammable gases. Ensure proper polarity during wiring (positive to red fused leadwire).
  • Thermal Protection: 55Aquajet ORV, OES, ARV, and AES Series pumps are equipped with an automatically resetting thermal protector. If a pump is not running, it may restart at any time after cooling down.
  • Troubleshooting Guide: The manual provides comprehensive troubleshooting for common issues such as the pump not running (tripped thermal protector/blown fuse, faulty wiring, pressure switch malfunction, motor malfunction, frozen pump), rapid cycling with or without water demand (hydraulic pulsations, restriction, leaks, fill valve bypassing, debris under valves), low flow/pressure (leaks, air in pump, low voltage, debris, motor malfunction), excessive noise (rigid plumbing, cavitation, loose pump head/mounting, defective motor/drive), and electromagnetic interference (EMI filters p/n 21-256).

Maintenance Features:

  • Filter Requirement: A screen filter must be used between the water holding tank and the pump to prevent debris from entering the pump, which can cause valves to stick open. This filter needs regular cleaning to prevent water restriction.
  • Water Quality: Use only with water. Avoid petroleum products. Chlorine will deteriorate pump parts; always rinse the system with fresh water after sanitizing to prolong part life.
  • Winterization:
    • Drain the water holding tank.
    • Open all faucets and run the pump to expel all water.
    • Disconnect inlet and outlet fittings and run the pump to remove residual water.
    • Leave fittings disconnected from the pump.
    • Thaw the pump and system if frozen, and check for damage before restarting.
  • Cleaning: Flush the pump in the nominal flow direction by turning on all hot and cold faucets and letting water run for a few minutes to clear debris under valves.
  • Inspection: Regularly check the tightness of hose connections, check hoses for damage, and inspect the inline filter.
  • Warranty: Remco offers a two (2) year warranty for Aquajet pumps from the date of manufacture or one (1) year with proof of purchase, covering defects in material and workmanship under normal use and service. The warranty does not cover wear, appearance, misuse, abuse, misapplication, external water damage, or products that have been altered, improperly maintained, or returned unassembled. Brush wear may be limited to 1000 hours or less. No replacement parts are available for Aquajet pumps; the warranty covers repair or replacement of the entire unit.

Remco AQUAJET Series Specifications

General IconGeneral
BrandRemco
ModelAQUAJET Series
CategoryWater Pump
LanguageEnglish

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