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REX RVF 327 User Manual

REX RVF 327
144 pages
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RVF 327, 327 S, 330, 330 S
ex no. 1200
In general
Version 1.5 page 1 of 144
TABLE OF CONTENTS
1. In general .......................................................................................................................... 8
1.1 Introduction ................................................................................................................. 9
1.2 Copyrights ................................................................................................................ 10
1.3 Symbols - comments ................................................................................................ 11
1.4 Fundamental safety tips ........................................................................................... 12
1.5 Work area and danger zone for the operation personnel ......................................... 18
2. Machine description ........................................................................................................ 19
2.1 Short description for the continuous vacuum filling machine.................................... 19
2.2 Usage ....................................................................................................................... 20
2.3 Proceedure sketch for alternating operations ........................................................... 22
2.4 Photo of the continuous vacuum filling machine ...................................................... 23
2.5 Protective devices and their safety functions ........................................................... 25
2.6 Safety-related user information ................................................................................ 26
3. Transport, set up, installation .......................................................................................... 27
3.1 Transport .................................................................................................................. 27
3.2 Interim storage ......................................................................................................... 27
3.3 Setting up the machine ............................................................................................. 27
3.4 Securing/ fuse protection .......................................................................................... 28
3.5 Machine aligning ...................................................................................................... 28
3.6 Necessary space for operation and upkeep ............................................................. 28
3.7 Size, weight and technical data ................................................................................ 29
3.8 Beginning operation ................................................................................................. 30
3.9 Safety precations ...................................................................................................... 34
4. Operation of the vacuum filling machine ......................................................................... 37
4.1
General safety precautions ...................................................................................... 37
4.2 Control elements/function ......................................................................................... 38
4.3 Description of the touch screen ................................................................................ 42
4.4 Description of the Touch-, CPU- controls ................................................................. 45

Table of Contents

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REX RVF 327 Specifications

General IconGeneral
BrandREX
ModelRVF 327
CategoryIndustrial Equipment
LanguageEnglish

Summary

In general

Introduction

Provides essential information for personnel operating the vacuum filling machine and emphasizes the need for the manual's availability.

Copyrights

Outlines the copyright ownership of the provided documents and the restricted rights for usage.

Symbols - comments

Explains the meaning of various symbols used throughout the manual for safety and operational guidance.

Fundamental safety tips

Details essential safety guidelines, including warnings, proper usage, and organizational measures for safe operation.

Work area and danger zone for the operation personnel

Defines the operational work area and identifies danger zones around the machine for personnel safety.

Machine description

Short description for the continuous vacuum filling machine

Provides a brief overview of the machine's capabilities and intended use for various food products.

Usage

Specifies the intended applications for the vacuum filling machine, including permitted and restricted product types.

Procedure sketch for alternating operations

Illustrates the process flow for alternating between different operational modes, including cleaning steps.

Photo of the continuous vacuum filling machine

Presents a photographic view of the vacuum filling machine for visual identification.

Protective devices and their safety functions

Details the machine's protective devices and their corresponding safety functions for operator protection.

Safety-related user information

Provides crucial safety information related to control loops, components, and safety evaluation units.

Transport, set up, installation

Transport

Instructions for transporting the machine, including handling precautions and proper lifting methods.

Interim storage

Guidelines for storing the machine temporarily, ensuring a dry, ventilated, and dust-free environment.

Setting up the machine

Details the process of setting up the machine, including placement, leveling, and required environmental conditions.

Securing/ fuse protection

Information on the electrical unit's securing and fuse protection, which must be installed near the machine.

Machine aligning

Instructions for horizontally aligning the machine using the adjustable leveling feet.

Necessary space for operation and upkeep

Specifies the required clearance around the machine for accessible operation, cleaning, and maintenance.

Size, weight and technical data

Presents the technical specifications, dimensions, and weight of the vacuum filling machine models.

Beginning operation

Guides through the initial steps for starting the machine, including electrical connections and safety checks.

Safety precautions

Outlines crucial safety measures, including risks from filling material and guidelines for personnel.

Operation of the vacuum filling machine

General safety precautions

Emphasizes never operating the machine without ruling out all potential dangers and conducting daily inspections.

Control elements/function

Explains the function of key control elements, including the touch-screen, ON/OFF keys, and knee lever.

Description of the touch screen

Provides a detailed breakdown of the touch screen interface, explaining each numbered element and its function.

Description of the Touch-, CPU- controls

Details the touch-screen controls, including handling suggestions, general properties, and operating modes.

Keyboard description

Explains the function of various keys on the machine's keyboard interface, such as rate, weight, and pauses.

Installation of the straight filling program

Guides users through the steps to install and configure a straight filling program on the machine.

Adjustment of a portioning program

Details how to adjust and set up a portioning program, including various parameters like speed and weight.

Adjustment of a twisting off program

Provides instructions for adjusting the twisting off program, covering parameters like speed and portioning.

Adjustment of the pressure sensor operation

Explains how to adjust the pressure sensor operation, including setting desired pressure and vacuum levels.

Adjustment of the second machine controls

Describes how to adjust controls for a secondary machine, including start/stop advance and beginning portions.

Special functions

Introduces various special functions available through the Information mask, such as service and recipe management.

Tune in setup mask, language selection, time and date

Guides users on how to adjust setup parameters, including language, time, and date settings.

Screen adjustments

Explains how to customize screen settings, including operating modes, display options, and brightness.

Recipe administration

Details how to manage recipes, including displaying, sorting, deleting, and renaming filling programs.

User registration

Information on user login procedures for different access levels, including administrator and dealer access.

Service plan

Describes how to access and view the machine's service plan and maintenance schedules.

Metal detector

Explains how to access and adjust settings for the integrated metal detector.

Weighing system

Details the connection and use of the weighing system for portion weight checks and automatic correction.

Alarms, malfunction reports

Explains how alarms and malfunction reports are displayed and managed on the machine's interface.

Defect repair

Provides guidance on how to troubleshoot and repair machine defects, including accessing help for specific alarms.

Attachment of the twisting gear, twist off filling tube and intesine holding device

Step-by-step instructions for attaching the twisting gear, filling tube, and intestine holding device.

Production

Outlines the steps for starting production, including safety warnings and filling the hopper.

Maintenance

Cleaning and cleaning plan

Details safety precautions and procedures for cleaning the machine and its components.

Cleaning the vacuum filling machine

Provides comprehensive guidelines on cleaning the machine after production, including material types and procedures.

Maintenance and care

Outlines safety regulations and procedures for all maintenance, inspection, and reconditioning work.

Maintenance and upkeep

Details daily, weekly, and 6-month maintenance tasks, including checks on safety switches and greasing fittings.

Greasing

Offers tips and instructions for greasing various parts of the machine, specifying grease types and quantities.

Error search and repair

Check list

Provides a checklist of safety precautions and general guidelines to be observed during maintenance and inspection.

Putting out of service

Shutting down the vacuum filling machine

Instructions on how to properly shut down the machine and dispose of used oils and components.

Explanations

Giving over declaration

A form for documenting the handover of the machine, including customer and installer details.

Conformity declaration

Declares the machine's compliance with relevant EU directives and standards for safety and operation.

Notes

A section for general notes or additional information not covered elsewhere in the manual.