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Rheem Raypak Hi Delta 302C User Manual

Rheem Raypak Hi Delta 302C
40 pages
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E󰀨ective: 03-05-21
Replaces: 02-27-13
P/N 241275 Rev. 11
INSTALLATION AND OPERATION
MANUAL
Cold Water Start & Cold Water Run
IMPORTANT SAFETY INSTRUCTIONS. READ AND FOLLOW ALL
INSTRUCTION. SAVE THESE INSTRUCTIONS.
NOTE: The instructions in this manual are for the use of qualied individuals specially trained
and experienced in the installation and maintenance of this type of equipment and related system
components. Installation and service personnel are required by some states to be licensed. Persons
not qualied shall not attempt to install, service, or maintain this equipment.
This manual should be maintained in legible condition and kept adjacent to the variable speed pump or in a safe
place for future use.
For Hi Delta, MVB & Raytherm Heaters & Boilers

Table of Contents

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Rheem Raypak Hi Delta 302C Specifications

General IconGeneral
CategoryHeater
Fuel TypeNatural Gas or Propane
BTU Input300, 000 BTU/hr
ModelHi Delta 302C
TypeCommercial
Warranty5 years

Summary

Safety Instructions

Warning Symbols and Definitions

Safety Terminology Definitions

Defines DANGER, WARNING, and CAUTION symbols used in the manual.

General Safety Precautions

Water Temperature and Scald Risk Management

Details time/temperature relationships for scald injury and safe water settings.

Cold Water Start System

Cold Water Start System Overview

Explains the Cold Water Start system for preventing condensation in boilers.

Cold Water Start Installation Steps

Covers checking power, mounting control box, installing sensor and valve.

Connecting Cold Water Start Valve Assembly

Details wiring connections for the three-way valve actuator to the controller.

Cold Water Start Power and Boiler Connections

Connects power to the controller and links the boiler to the Cold Water Start system.

Cold Water Start Operation Verification

Checks for proper operation during a call for heat, including LED status and actuator position.

Cold Start Sequence of Operation

Step-by-step guide on how the Cold Water Start system activates and operates.

Cold Water Start Troubleshooting and Valve Mounting

Guides for diagnosing issues, mounting the actuator, and verifying ball position.

Installing and Maintaining Three-Way Valve

Covers installation of the three-way valve and handling the high-pressure tab.

Cold Water Start Troubleshooting Flowchart

A visual flowchart to diagnose common problems with the Cold Water Start system.

Typical Cold Water Start Piping

Cold Water Start Wiring Diagrams

Heater Interface Wiring

Cold Water Start for Multiple Boilers

Multi-Boiler Cold Water Start Materials and Installation

Lists included parts and covers mounting control boxes, sensors, and valves.

Connecting Multi-Boiler Cold Water Start System

Details power, interlock box, and boiler wiring for multi-boiler setups.

Actuator Installation and Orientation for Multi-Boiler

Instructions for connecting the actuator and ensuring correct valve orientation.

Three-Way Valve Ball Orientation

Procedure to verify and set the ball position for three-way valves.

4-Inch Valve Orientation and Installation

Specific orientation and installation guidance for 4-inch valves.

Typical Cold Water Start Multiple Boiler Piping

Multiple Boiler Wiring Diagram

Cold Water Run System

Cold Water Run Purpose and Applications

Explains the Cold Water Run system, its purpose, and typical uses like swimming pools.

Installation Codes and Guidelines for Cold Water Run

Covers general installation guidelines and required local/national codes.

Mounting the Cold Water Run Control Box

Instructions for mounting the control box for the Cold Water Run system.

Cold Water Run Power Source Check

Verifies correct voltages at the circuit breaker for the Cold Water Run system.

Injector Pump Wiring and Connections

Details wiring for the 3-phase cold water run pump and control box.

Cold Water Run Control Panel Wiring

Provides wiring details for the control panel and injector pump connections.

Injection Pump Cover Installation

Instructions for installing the protective cover on the injection pump.

Cold Water Run Operation and Sequence

Describes the operational steps and sequence for the Cold Water Run system.

Cold Water Run Troubleshooting Guide

Flowchart for diagnosing and resolving issues with the Cold Water Run system.

Injector and Heater Pump Specifications

Typical Cold Water Run Piping - Heating Apps

Typical Cold Water Run Piping - Pool Apps

Cold Water Run Wiring Diagrams

Replacement Parts

Illustrated Parts Lists

Cold Water Start Parts Identification

Visual guide to identify parts for the Cold Water Start system.

Raytherm Cold Water Start Components

Illustrations of specific Raytherm components for Cold Water Start.

Cold Water Start System Components

Visual parts list for Cold Water Start control boxes and interlock assemblies.

Multiple Boiler Interlock Parts Identification

Illustrations of components within the Multiple Boiler Interlock box.

Cold Water Run Control Components

Visual identification of parts for Cold Water Run control systems and inverters.

Cold Water Run Plumbing Assemblies

Illustrations of various plumbing assemblies used in Cold Water Run systems.

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