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Rhin-O-Tuff Onyx HD7000 User Manual

Rhin-O-Tuff Onyx HD7000
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RhinoTuff HD7000
Electric Punch
Setup & Operator Manual
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Rhin-O-Tuff Onyx HD7000 Specifications

General IconGeneral
Punching Die SetsInterchangeable
Die Disengagement PinsYes
PowerElectric
Voltage115V
Warranty3 years
Paper SizeUp to 14 inch
Speed30 holes per minute
Hole Punching CapacityUp to 45 sheets (20 lb bond)

Summary

Important Safety Notice

General Safety Precautions

Essential safety guidelines for operating and maintaining the HD 7700 punch to prevent injury.

Machine Placement

Machine Placement Requirements

Guidelines for selecting a suitable location for the HD 7700, including surface and space considerations.

Providing Power to the Machine

Power Connection and Indicator

Instructions for connecting the power cord and understanding the power indicator light.

Die Installation

HD 7700 Die Installation Procedure

Step-by-step guide for securely installing dies into the HD 7700 punch using quick-change handles.

Extra Capacity Die Details

Details about extra capacity dies and their higher sheet punching capabilities.

Comb Die Features

Explanation of comb dies, including their adjustable backstop for margin control.

Die Maintenance and Pin Removal

Removing Punch Pins from Die

Instructions on how to safely remove individual punch pins from the die assembly.

Proper Die Lubrication

Guidance on how to properly oil and maintain the punch dies to ensure longevity.

Setting the Accu-Set Paper Stop

Accu-Set Paper Stop Adjustment

How to adjust the Accu-Set paper stop for precise hole placement using course and fine settings.

Punching Paper

Paper Punching Procedure

Steps for correctly positioning and punching paper, including tips for different stock types.

Removing Paper Waste

Paper Waste Drawer Maintenance

Instructions for removing and emptying the paper waste drawer to prevent jams.

Paper Jam Resolution

Resolving Paper Jams

Procedures for manually reversing the punch pins and addressing common paper jam issues.

Punch Die Specifications

Common Die Types and Drawings

A list and diagrams of common punch die types with their specifications.

Troubleshooting Guide

Machine Operation Issues

Solutions for common problems like the machine not cycling or dies not seating properly.

HD 7700 Electrical Schematic

Punch Electrical Wiring Diagram

Wiring diagram for the HD 7700 punch, showing power flow and components.

Optional Binding Modules Overview

OD 3500 Combo Binding Station

Introduction to the base unit supporting various binding modules.

OD 4300 Coil Inserter Module

Details on the coil inserter module for binding books with plastic spiral coils.

OD 4200 Wire Closer Module

Wire Closer Module Information

Information on the wire closer module for binding books with metal wire.

OD 4400 Comb Opener Module

Comb Opener Module Information

Details on the comb opener module for binding books with plastic combs.

OD 4300 Coil Inserter Installation

Attaching the Coil Inserter Unit

Procedure to attach the OD 4300 coil inserter to the combo binding station.

OD 4300 Coil Inserter Setup

Selecting Coil and Mandrel

Guide to selecting the correct plastic coil size and corresponding mandrel.

Mandrel Installation

Procedures for installing the mandrel into the coil inserter's holder bracket.

OD 4300 Coil Inserter Adjustments

Mandrel Bracket and Paper Stop Adjustment

How to adjust the mandrel bracket and paper stop for proper alignment.

Front Table / Lexan Guide Adjustment

Adjusting the front table and lexan guide for proper coil insertion assistance.

OD 4300 Coil Inserter Operation

Forward/Off/Reverse Switch

Explanation of the forward/off/reverse switch and its function.

OD 4300 Coil Insertion Process

Coil Insertion Steps

Step-by-step process for placing and threading the coil into the book using the inserter.

Drive Wheel Stop Screw Adjustment

Adjusting the drive wheel stop screw to prevent excessive pressure on the mandrel.

OD 4300 Coil Finishing

Cutting and Terminating Coils

Using crimper pliers to cut and terminate the inserted coil ends.

OD 4300 Coil Inserter Electrical Schematic

Coil Inserter Wiring Diagram

Electrical schematic for the OD 4300 coil inserter module.

OD 4200 Wire Closer Installation

Attaching the Wire Closer Unit

Procedure to mount the OD 4200 wire closer module onto the binding station.

OD 4200 Wire Closer Setup

Determining Correct Wire Size

Table for selecting the appropriate wire diameter based on book thickness and sheet count.

Inserting Wire into Book

Steps for preparing the book and inserting the wire through the punched holes.

OD 4200 Wire Closing Process

Setting Closing Bar Height

Adjusting the closing bar on both ends for a perfect wire closure.

Closing the Book with Wire

Final steps to close the wire binding, ensuring a secure and neat finish.

OD 4400 Comb Opener Installation

Attaching the Comb Opener Unit

Instructions for mounting the OD 4400 comb opener module onto the binding station.

OD 4400 Comb Opener Setup

Determining Correct Comb Size

Table for selecting the correct plastic comb diameter based on book thickness.

Placing Comb onto Rake

How to position the plastic comb onto the opener's rake fingers.

OD 4400 Comb Binding Process

Placing Book onto Comb

Aligning the book's punched holes with the fingers of the opened plastic comb.

Comb Binding Margin Setting

Adjusting the comb die's backstop for optimal hole-to-edge margin.

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