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RIEJU Century 125 User Manual

RIEJU Century 125
63 pages
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CENTURY 125 i.e E4
Engine Workshop Manual
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RIEJU Century 125 Specifications

General IconGeneral
Cooling systemLiquid cooled
IgnitionCDI
Starting SystemElectric
Displacement124.6 cc
Fuel systemElectronic fuel injection
Bore x Stroke58 mm x 47 mm
Max. power11 kW @ 9.750 rpm
Engine typeSingle cylinder, 4-stroke

Summary

Engine Workshop Manual Introduction

Understanding Manual Conventions

Explains manual conventions, warnings, and safety symbols for proper operation and injury prevention.

Gearbox Operation and Checks

Gearbox Disassembly and Primary Shaft Check

Procedures for disassembling the gearbox, checking the primary shaft, and understanding gear coupling classes.

Gearbox Assembly and Component Checks

Steps for assembling the gearbox, checking the desmodromic drum, springs, and selector.

Starter Motor and Generator Systems

Starter Motor Checks and Installation

Procedures for checking and installing the starter motor, including torque specifications and fixing screws.

Flywheel Cover and Magneto Removal

Instructions for removing the flywheel cover, magneto flywheel, and freewheel for access.

Clutch System Maintenance

Clutch Cover Removal and Component Checks

Steps for removing the clutch cover, inspecting clutch plates, bell, and hub for wear.

Clutch Disassembly and Assembly

Detailed procedures for disassembling and reassembling the clutch, including springs, discs, and housing.

Crankcase and Balancing Countershaft Services

Crankcase Opening and Component Removal

Procedures for opening the crankcase, removing gears, chains, oil pump, and flywheel components.

Crankcase Closing and Balancing Countershaft

Steps for closing crankcases, fitting bearings, bushings, and installing the balancing countershaft.

Head, Timing, and Valve Train Systems

Head Cover and Timing Control Removal

Procedures for removing the head cover, timing control, and cylinder head, including spark plug.

Camshaft and Valve Removal/Checks

Steps to remove camshafts, valves, and perform checks on camshaft bearings and valve clearances.

Valve Sealing and Cylinder Head Installation

Procedures for inspecting valve sealings, adjusting valve clearance, and installing the cylinder head.

Cylinder-Piston Assembly

Cylinder and Piston Removal/Checks

Steps for removing the cylinder, disassembling the piston, and checking piston/cylinder clearances.

Connecting Rod and Cylinder Installation

Procedures for checking the connecting rod small end, fitting the piston, and installing the cylinder.

Lubrication System: Oil Pump

Oil Pump Removal, Inspection, and Installation

Detailed steps for removing, inspecting clearances, and refitting the oil pump.

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