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RIEJU TANGO 125 User Manual

RIEJU TANGO 125
45 pages
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TANGO
TANGO
125
125
Chassis workshop manual

Other manuals for RIEJU TANGO 125

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RIEJU TANGO 125 Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Cooling SystemAir-cooled
Fuel SystemCarburetor
Transmission5-speed manual
Front SuspensionTelescopic fork
Front BrakeDisc
Rear BrakeDisc
Maximum Torque9.5 Nm
Rear SuspensionMono shock absorber

Summary

Introduction

MANUAL UPDATES

Information on how manual updates are delivered and managed, including CD-Rom updates.

SYMBOLOGY USED IN THE MANUAL

Explanation of warning symbols and their meanings used throughout the manual for safety and procedures.

ABBREVIATIONS USED IN THE MANUAL

Glossary of abbreviations and their definitions used in the workshop manual for clarity.

GENERAL WORK RULES

Essential guidelines and advice for safe and effective workshop practices to ensure safety and reduce risks.

RECOMMENDATIONS

Important advice for performing operations and handling components correctly, including cooling and tool usage.

Rieju chassis

MAINTENANCE OPERATIONS

Schedule and list of maintenance checks for the motorcycle at different service intervals (1,000, 3,000, 5,000 km).

SPECIFICATIONS AND TECHNICAL CHARACTERISTICS

Detailed technical data, dimensions, weight, engine, and component specifications for the motorcycle.

UNPACKING

Instructions for unpacking the motorcycle according to packaging indications and current regulations.

"AESTHETIC" CONTROL

Visual inspection guidelines for plastic components and overall finish of the motorcycle for scratches or marks.

IDENTIFICATION DATA

Information on locating engine and vehicle identification numbers for reference and ordering parts.

SAFETY TAG

Details about the safety tag, its identification data, and importance for ordering spare parts.

IDENTIFICATION OF THE MAIN PARTS

Diagrams and labels identifying key external components of the motorcycle from both left and right sides.

CONTROLS AND INSTRUMENTS

Identification and explanation of the motorcycle's controls, levers, switches, and dashboard elements.

KEYS

Information on the motorcycle's numeric code keys and their functions for ignition, lights, and steering lock.

STEERING LOCK

Instructions on how to activate and deactivate the motorcycle's steering lock mechanism using the key.

SIDE STAND

Guidance on checking the side stand for proper function, fixation, and hold-up system security.

DASHBOARD

Explanation of the various warning lights and indicators present on the motorcycle's dashboard.

TYRES

Specifications for front and rear tyre dimensions and recommended pressure settings for optimal performance.

PRESSURE CONTROL

Procedure for checking and regulating tyre pressure at room temperature according to specifications.

FUEL TANK

Instructions for refueling the motorcycle, including capacity, safety precautions, and cleaning fuel residues.

TRANSMISSION OIL

Procedure for changing the transmission oil, including recommended oil type and capacity.

BRAKE OIL

Guidelines for checking brake fluid levels and recommended brake fluid type (DOT 4) for safety.

ADJUSTMENT OF THE MINIMAL INTERVAL OF TURN

Procedure for adjusting the engine idle speed using the gas adjustment screw for optimal engine response.

TENSION ADJUSTMENT OF THE TRANSMISSION CHAIN

Instructions for adjusting and maintaining the correct tension of the transmission chain for optimal performance.

SEAT

Step-by-step instructions for removing and reinstalling the motorcycle seat.

LATERAL COVER

Procedure for removing the lateral cover, involving unscrewing a bolt from the back.

FRONT LATERAL COVER

Instructions for removing the front lateral cover by unscrewing specific bolts located at the lower part.

PILLION SEAT

Steps to remove the pillion seat, involving unscrewing two bolts and removing it from the front.

MUFFLER

Procedure for loosening the clamp and unscrewing bolts to remove the muffler from the exhaust.

EXHAUST

Detailed steps for removing the exhaust system, including loosening clamps, bolts, and pulling the muffler.

BATTERY

Instructions for disconnecting the positive and negative cables and removing the motorcycle's battery.

REAR DIRECTION INDICATORS

Procedure for removing the rear direction indicators, involving cutting a clamp and loosening a screw.

TAILLIGHT

Steps to disconnect the taillight terminal, loosen screws, and pull the cable to remove the light assembly.

AIR FILTER

Instructions for removing the air filter cover and the filter element after removing the seat and lateral cover.

REGULATOR

Procedure for disconnecting the regulator from the wiring and unscrewing a bolt for its removal.

COMPONENTES ELÉCTRICOS

Steps to disconnect the intermittence station from the general wiring and extract it from its rubber housing.

CDI UNIT

Instructions for disconnecting the CDI unit from the wiring and extracting it from its rubber housing.

FILTER BOX

Steps to remove the filter box, involving unscrewing bolts, loosening tubes, and lifting the rear chassis.

SHOCK ABSORBER

Procedure for removing the shock absorber by unscrewing bolts that hold it to the chassis and frame.

GEAR LEVER

Instructions for removing the gear lever by unscrewing the fixing bolt and pulling it carefully.

FUEL TANK

Steps for removing the fuel tank, including turning off the tap, unscrewing bolts, and separating the cover.

CARBURETTOR

Procedure for removing the carburettor, involving loosening clamps, unscrewing the top cover, and disconnecting cables.

SIDE STAND

Instructions for removing the side stand by removing the tensioning spring and unscrewing the fixing bolt.

FRONT MUDGUARDS

Steps for removing the front mudguards by unscrewing four bolts that hold them to the fork.

ENGINE

Detailed procedure for removing the engine, including disconnecting cables, terminals, and unscrewing mounting bolts.

FRONT DIRECTION INDICATORS

Instructions for disconnecting the front direction indicators from the wiring and unscrewing the mounting bolt.

HEADLIGHT

Procedure for removing the headlight by disconnecting the wiring terminal and unscrewing mounting bolts.

DASHBOARD

Steps for removing the dashboard, involving disconnecting odometer connections and unscrewing top bolts.

FRONT BRAKE PUMP

Procedure for removing the front brake pump, including disconnecting micro-switch terminals and unscrewing bolts.

CLUTCH LEVER

Steps for removing the clutch lever by disconnecting transmission and unscrewing two mounting bolts.

HANDLEBAR

Procedure for removing the handlebar by unscrewing four mounting bolts and loosening lateral screws.

FRONT BRAKE PIN

Instructions for removing the front brake pin by unscrewing the join and mounting bolts.

REAR BRAKE PIN

Procedure for removing the rear brake pin by unscrewing the join and mounting bolts.

FRONT WHEEL

Steps for removing the front wheel by loosening the fixing bolt and unscrewing the axle located at the fork.

ODOMETER SENSOR

Instructions for removing the odometer sensor by disconnecting wiring and unscrewing its mounting screw.

FRONT BRAKE DISC

Procedure for removing the front brake disc by unscrewing the bolts that hold the disc to the wheel hub.

STEERING

Steps for removing steering components, including handlebar bolts, lateral screws, top nut, and axle nut.

FRONT FOOTREST

Instructions for removing the front footrest by unscrewing the bolt that holds it to the lower nut.

REAR FOOTREST

Procedure for removing the rear footrest by unscrewing the bolt that holds it to the lower nut.

REAR BRAKE LEVER

Steps to remove the rear brake lever by unscrewing the fixing bolt.

DRIVE CHAIN GUARD

Procedure for removing the drive chain guard by unscrewing two mounting bolts.

TRANSMISSION CHAIN

Instructions for removing the transmission chain, including the securing clip of the link.

REAR BRAKE PUMP

Steps for removing the rear brake pump, involving disconnecting stop switch cable and removing a clamp.

KICK-STARTER

Procedure for removing the kick-starter lever by unscrewing the nut and pulling the lever.

SWING ARM

Instructions for removing the swing arm by unscrewing a nut and removing the axle.

TORQUE

Torque table specifying tightening values (N*m and Kg*m) for various motorcycle elements.

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