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RITE-HITE Dok-Lok STR-4000 - User Manual

RITE-HITE Dok-Lok STR-4000
24 pages
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This Manual Covers Serial No. 05GD150001W And Up
PRINTED IN U.S.A. RITE-HITE PRINT SHOP PUBLICATION NO. 1191
Copyright 2004, 2005 AUGUST 2005
STR-4000 Dok-Lok
®
Vehicle Restraint
Owners Manual
MADE IN U.S.A.

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Questions and Answers

  • M
    Melanie BirdAug 1, 2025
    What to do if the RITE-HITE Industrial Equipment DOK-LOK vehicle restraint hook doesn't raise and lights don't flash?
    • T
      Tracey HernandezAug 1, 2025
      If the DOK-LOK vehicle restraint hook does not raise and the lights do not flash, here are a few things to check: * First, examine the power source, including the building circuit breaker and the 1A and 20A fuses on the power module. * Second, verify the motor output LED (M1) and SOL LED are lit when you press the LOCK or UNLOCK button to check for a power module failure. * Third, ensure the wiring is correct according to the Electrical Schematic on pages 20 and 21.
  • B
    Beth AndersonAug 5, 2025
    Why are the lights flashing on my RITE-HITE Dok-Lok STR-4000 Industrial Equipment DOK-LOK vehicle restraint, but the hook doesn't raise or lower fully?
    • R
      Rhonda LevineAug 5, 2025
      If the lights are flashing on your DOK-LOK vehicle restraint, but the hook isn't raising or lowering fully, several issues could be the cause: 1. The hook shaft may need lubrication. 2. A hose might be severed and need replacement. 3. There could be a power module failure; verify the appropriate LED is lit when the LOCK or UNLOCK button is pressed. 4. There might be no push button inputs; check for a defective push button board or ribbon cable. 5. The hook cylinder could be defective; disconnect the cylinder and check its extension/retraction without the hook attached. 6. Incorrect wiring could also be the problem; verify the wiring per the Electrical Schematic on pages 20 and 21.
  • L
    Laura HolderAug 9, 2025
    How to fix RITE-HITE Dok-Lok STR-4000 DOK-LOK vehicle restraint when the hook is working but all lights are out?
    • P
      Patricia NorrisAug 9, 2025
      If the DOK-LOK vehicle restraint hook is operational but all the lights are out, try the following: * Check all bulbs and replace any that are burnt out, loose, or missing. * Replace the light fuse if it's bad. * If the ISG and OSR LEDs are not flashing while in the locked position, or the ISR and OSG LEDs are not flashing while in the UNLOCKED position, replace the CPU module as required. * Verify the wiring according to the Electrical Schematic on pages 20 and 21.
  • T
    tranjenniferAug 14, 2025
    What to do if RITE-HITE Dok-Lok STR-4000 DOK-LOK vehicle restraint hook drops while trailer is being serviced?
    • B
      Brandon WardAug 14, 2025
      If the DOK-LOK vehicle restraint is operational, but the hook drops during trailer service, causing the lights to change or the horn to sound, the hook cylinder may be defective. Disconnect the cylinder and check its extension and retraction without the hook attached.
  • A
    Andrew TaylorAug 18, 2025
    Why RITE-HITE Industrial Equipment DOK-LOK vehicle restraint carriage does not return to a full up position?
    • L
      lauren84Aug 18, 2025
      If the DOK-LOK vehicle restraint carriage does not return to a full up position, consider the following: 1. Check if the roller track plate and rollers are clean, free of debris, and lubricated. Use only approved grease to lubricate the rollers if the carriage is binding in the track. 2. Verify that the roller track plate is straight and not damaged. 3. Replace any broken or weak springs. 4. Shim and adjust the base plate as required if it's improperly shimmed.
  • B
    benjaminmezaAug 23, 2025
    How to troubleshoot RITE-HITE Industrial Equipment DOK-LOK vehicle restraint when the horn doesn't sound?
    • A
      Alan CabreraAug 23, 2025
      If the DOK-LOK vehicle restraint horn does not sound, but the lights and hook are operational, the horn may be defective. Test the horn by applying 12V DC power. If it doesn't sound, replace it.
  • C
    Courtney AdamsAug 27, 2025
    Why is the RITE-HITE Industrial Equipment DOK-LOK vehicle restraint hook in the stored position with an inside green light?
    • L
      Lucas MitchellAug 27, 2025
      If the DOK-LOK vehicle restraint hook is in the stored position with an inside green light, the wiring of SW1 and SW2 at the control box and outside junction box may be incorrect. Verify the wiring.

Summary

Introduction

Safety Warnings

Owner Responsibility

Definition and Function

Features

Operating Procedure

Maintenance

Daily Maintenance

Routine checks and cleaning tasks performed daily.

180-Day Maintenance

Lubrication, inspection of hoses, and general checks every 180 days.

360-Day Maintenance

Performed annually, including lubrication of pivots.

Troubleshooting

Horn Override Code and Diagnostics

Setting Horn Override Code

Procedure to set or change the horn override code.

Diagnostics

Steps to enter and navigate diagnostic mode for testing.

Component Testing

Magnetic Resistant Limit Switch Test

Procedure for testing magnetic resistant limit switches SW1 and SW2.

Mechanical Limit Switch Test

Procedure for testing mechanical limit switch SW3.

Limit Switch and Hook Position Chart

Chart detailing limit switch states for different hook positions.

Motor Test

Procedure to test the DOK-LOK vehicle restraint motor.

LED Status Chart

Chart showing LED inputs and outputs for different restraint states.

Valve Block Assemblies

Auxiliary Manifold Assembly

Diagram and description of the auxiliary manifold assembly.

Combination Power Unit Valve Block Assembly

Diagram and description of the combination power unit valve block.

Electrical Schematic - Stand Alone Power Unit

Electrical Schematic - Combination Power Unit

Hydraulic Schematic - Stand Alone Power Unit

Hydraulic Schematic - Combination Power Unit

Rite-Hite Standard Warranty

Limitation of Liability

Statement limiting liability for incidental or consequential damages.

RITE-HITE Dok-Lok STR-4000 Specifications

General IconGeneral
TypeVehicle Restraint
ActivationAutomatic
Restraining Force32, 000 lbs
MaterialSteel
ColorYellow
Mounting TypeSurface Mounted

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