34
CHECK OR
MAINTENANCE JOB
WHICHEVER COMES FIRST INITIAL EVERY
Month 1 3 6 6 12
km (mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
No. ITEM Hours 20 80 160 160 320
8 Wheel Hub
Bearings*
• Check for looseness or damage, and replace if necessary.
3 3 3 3
9 V-Belt*
• Check for wear, cracks or other damage, and replace if necessary.
3 3 3 3
10 Chassis
Fasteners*
• Make sure that all nuts, bolts, and screws are properly tightened.
3 3 3 3 3
11 Shock Absorber
Assemblies*
• Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
3 3 3
12
Stabilizer
Bushings
*
• Check for cracks or other damage, and replace if necessary.
3 3 3
13 Rear Knuckle
Pivots*
• Lubricate with lithium-soap-based grease.
3 3 3
14 Steering Shaft*
• Lubricate with lithium-soap-based grease.
3 3 3
15 Steering System*
• Check operation and repair or replace if damaged.
• Check toe-in and adjust if necessary.
3 3 3 3 3
16 Engine Mount*
• Check for cracks or other damage, and replace if necessary.
3 3 3
17 Axle Boots*
• Check for cracks or other damage, and replace if necessary.
3 3 3 3 3
18 Engine Oil
• Change.
• Check ATV for oil leakage, and correct if necessary.
3
CHANGE OIL EVERY 1,000KM
GENERAL MAINTENANCE AND LUBRICATION CHART CONTINUED
CHECK OR
MAINTENANCE JOB
WHICHEVER COMES FIRST INITIAL EVERY
Month 1 3 6 6 12
km (mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
No. ITEM Hours 20 80 160 160 320
19 Engine Oil Filter
Cartridge
• Replace.
3 3 3
20 Differential
Gear Oil
• Change.
• Check ATV for oil leakage, and correct if necessary.
3 3
21 Final Gear Oil
• Change.
• Check ATV for oil leakage, and correct if necessary.
3 3
22 Cooling System
• Check coolant level and ATV for coolant leakage, and correct if
necessary.
3 3 3 3 3
• Replace coolant.
EVERY 2 YEARS
23 Moving Parts and
Cables*
• Lubricate
3 3 3 3
24
Drive Select
Lever
Safety System
Cable
*
• Check operation and adjust or replace if necessary.
3 3 3
25 Throttle Lever
Housing and
Cable*
• Check operation and correct if necessary.
• Check throttle cable free play and adjust if necessary.
• Lubricate throttle lever housing and cable.
3 3 3 3 3
26 Front and Rear
Brake Switches*
• Check operation and correct if necessary.
3 3 3 3 3
27 Lights and
Switches*
• Check operation and correct if necessary.
• Adjust headlight beams.
3 3 3 3 3