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Robalo R180 User Manual

Robalo R180
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2013 R180 & R200 Owners Manual
OWNER’S/OPERATOR’S MANUAL
P.O. Drawer 928
300 Industrial Park Blvd.
Nashville, GA 31639
Phone: 229-686-7481 Fax: 229-686-3660
This manual has been compiled to help you operate your boat with safety
and pleasure. It contains details of the craft, typical equipment supplied
or tted, its systems and information on its operation and maintenance.
Please read it carefully and familiarize yourself with your boat before us-
ing it.
If this is your rst boat, or you are changing to a new type, for your own
comfort and safety please ensure that you obtain handling and operat-
ing experience before “assuming command” of the boat. Your dealer or
national sailing federation or yacht club will be pleased to advise you of
local sea schools or competent instructors.
Please keep this manual in a secure place and hand it over to the
new owner when you sell the craft.
For a complete list of standard and optional features and equipment, consult your local Robalo dealer. Due to a policy of continual product improvement, speci ca-
tions are subject to change without notice. The weights and volumes shown are estimated and can vary from boat to boat because of equipment, etc.
Robalo boats meet or exceed both NMMA and U.S. Coast Guard standards.
Est. 3/12/13
https://www.boat-manuals.com/

Questions and Answers:

Robalo R180 Specifications

General IconGeneral
BrandRobalo
ModelR180
CategoryBoat
LanguageEnglish

Summary

Hazard Communication Labels

WARNING: Fire and Explosion Hazard

Warning about fuel vapors being a fire/explosion hazard. Do not store fuel.

WARNING: Fuel Leak Hazard

Warning about injury/death from leaking fuel. Inspect system yearly.

Hazard Warnings

DANGER: Anchor Movement Hazard

Danger of anchor moving, causing damage or injury. Secure anchor.

DANGER: Boarding Ladder Safety

Danger of severe injury using boarding ladder while engine is running. Turn off engine.

DANGER: Ski Eye Towing Hazard

Danger of damage/injury using ski eye for towing/lifting. Use only for waterskiers.

WARNING: Lid Closure Hazard

Warning that lids may close suddenly, causing damage or injury. Check surroundings.

WARNING: Fuel System Alcohol Content

Warning to avoid fuel system damage. Do not use >10% alcohol fuel.

Symbols

Waste Water Sewage Symbol

Symbol indicating waste water sewage.

Fresh Water Symbol

Symbol indicating fresh water.

Electrical Hazard Symbol

Symbol indicating electrical hazard.

Fuel Symbol

Symbol indicating fuel.

Blower Warning Symbol

Symbol warning related to the blower system.

Danger Statements and Responsibilities

Carbon Monoxide Hazard

Carbon monoxide hazard from engine/generator exhaust. Ensure ventilation.

Boarding Ladder Safety

Safety warning about using the boarding ladder while the engine is running.

Operator Responsibility

Operator is responsible for actions of persons on board.

Swim Platform/Sun Deck Hazard

Danger of severe injury using swim platform/sun deck while underway.

Safety Regulations and Checklist

Discharge of Oil Prohibition

Prohibition of discharging oil or oily waste into waterways.

Carbon Monoxide Hazard

Hazard of carbon monoxide from gasoline engines and generators. Ensure ventilation.

Operator Responsibility

Operator is responsible for actions of persons on board.

Swim Platform/Sun Deck Hazard

Danger of severe injury using swim platform/sun deck while underway.

Seat Rotation Warning

Warning about seat rotation and speed limits. Lock swivel when speed exceeds 5 MPH.

Interrupt Switch Requirement

Requirement for interrupt switch to be attached to operator while engine is running.

Boatman's Checklist

Checklist of items to check before starting the engine for safety and enjoyment.

Introduction

Welcome Aboard!

Congratulatory message welcoming the new owner to the Robalo family.

About This Manual

Information on the manual's purpose, intended audience, and general advice.

Introduction Overview

Systems Overview

Details about electrical and fuel systems, and water/sanitation devices.

Components Overview

Description of standard and optional components.

Underway Procedures

Explains what to do before, during, and after a boating excursion.

Preventive Maintenance & Repairs

Information on maintaining the boat and making adjustments/repairs.

Troubleshooting Guide

Provides solutions to common operating problems.

Interior & Exterior Care

Guidance on inspecting, cleaning, and maintaining the boat's interior and exterior.

Winterizing & Storage

Procedures for winterizing and storing the boat for extended periods.

Nautical Glossary

Definitions of terms associated with boating.

Construction & Standards

Information on construction standards and compliance with regulations.

Construction & Standards Features

Gelcoat Features

Description of Robalo's gelcoat technology and its benefits.

Resin Quality

Explanation of Robalo's use of premium quality resin in hull construction.

Plywood Treatment

Details on Robalo's use of pressure-treated plywood for durability.

Loom Wrap Wiring

Robalo's attention to wiring detail and protection.

Stainless Steel Cleats

Features of Robalo's stainless steel cleats for durability and performance.

Heavy Duty Rub Rail

Description of the heavy-duty PVC rub rail with stainless steel insert.

Acrylic Tops Benefits

Benefits of using acrylic for boat tops due to its durability and stability.

Stain Resistant Fabrics

Information on stain-resistant fabrics used for interior upholstery.

Superior Plastics vs. Wood

Robalo's choice of plastic seats for comfort and durability.

Responsibilities

Flotation Requirements

Details on flotation requirements and compliance with USCG standards.

Dealer Responsibilities

Responsibilities of the dealer in assisting the customer.

Boat Owner Responsibilities

Responsibilities of the boat owner for safe operation and maintenance.

Laws and Regulations

Boat Registration Requirements

Requirements for boat registration and validation stickers.

Required Safety Equipment

List of required safety equipment for all boats.

Discharge of Oil Prohibition

Prohibition of discharging oil or oily waste into waterways.

Garbage Disposal Regulations

Regulations on dumping plastic refuse and other garbage in water.

Owner's Logs and Records

Boat Data Record Usage

Instructions for using the Boat Data Record to log important boat information.

Travel Plan Log Guidance

Guidance on using the Travel Plan Log for trip details and emergency contacts.

Fuel Usage Chart Utility

Information on using the Fuel Usage Chart to track fuel consumption.

Warranty Policy Transfer

Details on transferring the limited express warranty to a subsequent owner.

Boating Safety

Hazard Communication Explained

Explanation of hazard warnings, symbols, signal words, and their meanings.

Safety Recommendations

Recommendations for safe boating practices and passenger safety.

Boating Safety Guidelines

Safe Operation Guidelines

Guidelines for safe operation, including fueling, equipment, weather, and general conduct.

Swimming Safety Advice

Safety advice for swimming near the boat.

Safe Boating Courses

Information on available safe boating courses from USCG Auxiliary and Power Squadrons.

Boating Safety Practices

Voluntary Inspections

Information on courtesy inspections offered by boating officials.

Rules of the Road Navigation

Explanation of marine traffic laws and navigational rules.

Warning Markers Interpretation

Guidance on recognizing and responding to warning markers and local authorities.

Drugs and Alcohol Risks

Warnings about the dangers of drugs and alcohol while operating a boat.

Safety Equipment Requirements

Personal Flotation Devices (PFDs)

Detailed explanation of different types of PFDs and their requirements.

Fire Extinguisher Requirements

Requirements and guidelines for fire extinguishers on boats.

Visual Distress Signals

Requirements for visual distress signal equipment on U.S. coastal waters.

Safety Afloat

Weather Monitoring and Preparation

Advice on monitoring weather conditions and preparing for storms.

Fog Operating Procedures

Guidelines for operating the boat in fog conditions.

Sound Signaling Device Requirements

Requirements for sound signaling devices on boats.

Running and Navigation Lights

Requirements and usage of running and navigation lights for nighttime operation.

Safety Afloat Procedures

Man Overboard Emergency Procedures

Procedures to follow in case a person falls overboard.

Fire Emergency Procedures

Emergency procedures and prevention guidelines for boat fires.

Safety Afloat Hazards

Flooding, Swamping, Capsizing Procedures

Procedures and prevention methods for flooding, swamping, or capsizing.

Hypothermia Awareness

Information on hypothermia and its effects on persons in cold water.

Safety Afloat Operations

Collision Response Procedures

Procedures to follow in case of a boat collision.

Running Aground Procedures

Actions to take if the boat runs aground.

Carbon Monoxide Hazard During Operation

Detailed hazards of carbon monoxide during operation.

Carbon Monoxide Accumulation Scenarios

Carbon Monoxide Accumulation Scenarios

Illustrations and explanations of carbon monoxide accumulation scenarios.

Carbon Monoxide Hazard Underway

Carbon Monoxide Hazard Underway

Hazards of carbon monoxide accumulation when underway.

Navigational Aids Chart Information

Information on navigational aids and recommended boating courses.

Fuel System Fire Safety

Fire safety and maintenance for the boat's fuel system.

Fueling Safety Procedures

Fueling Procedures

Step-by-step guide for safe fueling operations.

Post-Fueling Safety Checks

Actions to take after fueling to ensure safety and check for leaks.

Water Sports Safety

Carbon Monoxide & Swimmer Safety

Warnings about carbon monoxide from generators and swimmers near stern platform.

Water Skiing Hand Signals

Hand signals for water skiing communication between boat operator, skier, and observer.

Water Sports Equipment

Recommended Additional Equipment

Recommended additional equipment for a safer and more enjoyable boating experience.

Navigational Aids Chart

Basic Rules for Vessels

Basic rules for overtaking, meeting head-on, and crossing vessels.

Whistle Signals

Standard whistle signals used for communication between boats.

Bridge Signals

Visual and sound signals for communicating with bridges.

Storm Warning Flags

Symbols and descriptions of storm warning flags.

Systems

Electrical Systems Overview

Overview of the boat's 12-volt DC battery system and safety precautions.

Electrical Safety Precautions

Essential safety precautions when working with electrical systems.

12 Volt DC Power System

Details on the DC power system, batteries, and charging.

Battery System Function

Information about the standard dual battery system and its function.

System Components

Battery Isolator System

Explanation of the battery isolator system for maintaining house battery charge.

Battery Selector Switch Operation

Instructions for operating the battery selector switch and recommended settings.

AC/DC Converter and Charger

Information on the AC/DC converter and automatic battery charging system.

System Power

120/220 Volt AC Power System

Details on the AC electrical system and shore power connection.

Lighting System Operation

Operation of interior and exterior lighting systems.

Electrolysis and Zinc Anodes

Explanation of electrolysis, corrosion, and the role of sacrificial anodes.

System Maintenance

Electrolysis/Corrosion Prevention

Importance of proper maintenance to prevent electrolysis and corrosion.

Fuel System Maintenance

Requirements and maintenance for the boat's internal fuel system.

Fuel Recommendations

Guidance on recommended fuel quality for engine performance and longevity.

Marine Sanitation Devices

Information on livewell pump, raw water pump, and filters.

Sanitation Systems

Optional Sanitation Equipment

Information on optional Porta-Potti sanitation equipment.

Overboard Discharge Regulations

Regulations and procedures for overboard discharge of sewage.

Robalo 180 Diagrams

Robalo 180 Anchoring/Docking Points

Diagram showing strong points for anchoring/docking, sling locations, and trailering eye.

Robalo 180 Systems Layout

Robalo 180 Systems Layout

Diagram illustrating the layout of various boat systems with numbered components.

Robalo 200 Diagrams

Robalo 200 Anchoring/Docking Points

Diagram showing strong points for anchoring/docking, sling locations, and trailering eye.

Robalo 200 Systems Layout

Robalo 200 Systems Layout

Diagram illustrating the layout of various boat systems with numbered components.

Components

Dashboard and Instrument Panel

Explanation of instruments on the dashboard and their functions.

Fuel Gauge Operation

How to read and interpret the fuel gauge.

Voltmeter Function

Function of the voltmeter and what voltage readings indicate.

Tachometer Operation

How the tachometer indicates engine speed (RPM).

Speedometer Function

How the speedometer measures boat speed.

Compass Usage and Calibration

Importance of the compass and calibration by a technician.

Component Systems

Hydraulic Steering System

Description of the hydraulic steering system and its maintenance.

Power Steering Unit (Optional)

Information on the optional power steering unit.

Multifunction Navigation Display

Features of the optional multifunction navigation display.

Throttle Controls

How the throttle controls the boat's speed and direction.

Steering System Safety Factors

Operator attention factors for safe steering.

Power Trim System

Function of the power trim system for adjusting engine drive angle.

Component Operations

Bilge Pump Operation

Operation and maintenance of the automatic electric bilge pump.

Running and Navigation Lights

Requirements and operation of running and navigation lights.

Stereo Sound System Features

Features and operation of the boat's stereo system.

Fire Extinguisher Requirements

Requirements and placement of fire extinguishers on board.

Underway Operations

Transporting Your Boat Safely

Guidelines for inspecting and securing the boat and trailer for transport.

Bumper Hitches Warning

Warning that bumper hitches are unsafe and illegal in many states.

Trailer Brakes Requirements

Legal requirements for trailer brakes on trailers over 1500 lbs.

Underway Procedures

Launching and Loading Procedures

Tips for launching and loading the boat at a ramp.

Trailer Launching Tips

Specific tips for launching boats from bunk or custom trailers.

Winch Handle Safety Warning

Safety warning regarding the winch handle slipping.

Underway Boat Handling

Trailer Loading Procedures

Tips for loading the boat onto a bunk or custom trailer.

Boat Misalignment Causes

Explains common causes of boat misalignment when loading.

Boarding Your Boat Safely

Safety guidelines for boarding the boat, including capacity plate and weight distribution.

Underway Boat Loading and Trim

Boat Loading and Trim

How passenger and gear placement affects boat performance and trim.

Fueling Safety Procedures

Critical warnings and procedures for safe fueling to prevent fires.

Underway Fueling Operations

Fueling Procedures

Step-by-step guide for safe fueling operations.

Post-Fueling Safety Checks

Actions to take after fueling to ensure safety and check for leaks.

Operating Your Boat

Starting the Engine

Step-by-step instructions for starting the boat's engine.

Cold Engine Carbon Monoxide Hazard

Hazard of carbon monoxide from cold engines and need for ventilation.

Leaving the Dock Safely

Procedures for safely departing the dock.

Boat Operating Performance

Accelerating to Cruising Speed

Guidance on accelerating to cruising speed and engine break-in period.

Trimming Your Boat for Performance

Explanation of boat trim and how to adjust it for optimal performance.

Power Trim System Function

Function of the power trim system for adjusting engine drive angle.

Boat Drive Angle

Drive Angle and Performance

How drive angle affects boat performance and handling.

Boat Stopping and Anchoring

Stopping Your Boat Safely

Procedures for stopping the boat safely.

Underway Operational Advice

Advice on noise limits, wake, and engine tuning for emissions.

Anchoring Your Boat

Importance and techniques for anchoring the boat.

Boat Maneuvering

Dropping Anchor Procedure

Step-by-step instructions for dropping the anchor correctly.

Weighing Anchor Procedure

Procedures for pulling up the anchor.

Docking Your Boat Safely

Guidelines for safely docking the boat in various conditions.

Mooring Your Boat

How to attach mooring lines to deck cleats.

Shutting Down the Engine

General instructions for shutting down the engine.

Preventive Maintenance and Repair

Engine Maintenance Reference

Reference to the engine owner's manual for maintenance and repair.

Checking Engine Oil Level

Procedure for checking the engine oil level.

Adding Engine Oil

Steps for adding engine oil and precautions.

Maintenance Procedures

Fuel Filter Maintenance

Warnings and maintenance for the fuel filter.

Engine Tune-Up Importance

Importance of tune-ups for engine performance.

Fuel System Maintenance

Requirements and maintenance for the boat's internal fuel system.

Monthly Fuel System Inspection

Recommended monthly inspection points for the fuel system.

Outboard Drive Unit Check

Reference to engine manual for checking drive unit and oil.

Component Maintenance

Propeller Inspection

Checking the propeller for wear and damage.

Steering System Maintenance

Periodic maintenance for the hydraulic steering system.

Bilge Inspection and Cleaning

Inspection and cleaning of the bilge area.

Troubleshooting

Engine Will Not Crank (Ignition)

Common causes and solutions for ignition system issues preventing engine crank.

Troubleshooting Engine Start

Engine Cranks, Won't Start (Fuel)

Causes and solutions for fuel system issues preventing engine start.

Low Cranking Speed Issues

Causes and solutions for low engine cranking speed.

Starter Not Cranking Engine

Causes and solutions for the starter motor not cranking the engine.

Troubleshooting Engine Performance

Poor Acceleration Causes

Causes and solutions for poor engine acceleration.

Engine Misfiring Causes

Causes and solutions for engine misfiring.

Excessive Fuel Consumption Causes

Causes and solutions for excessive fuel consumption.

Blue Exhaust Smoke Causes

Causes and solutions for blue exhaust smoke.

White Exhaust Smoke Causes

Causes and solutions for white exhaust smoke.

Low Oil Pressure Causes

Causes and solutions for low engine oil pressure.

Troubleshooting Oil Pressure and Running

Low Oil Pressure (Continued)

Further causes and solutions for low engine oil pressure.

No Oil Pressure Causes

Causes and solutions for complete lack of engine oil pressure.

High Oil Pressure Causes

Causes and solutions for excessively high engine oil pressure.

Engine Knocking or Pinging

Causes and solutions for engine knocking or pinging.

Rough Running Causes

Causes and solutions for rough engine running.

Troubleshooting Performance Issues

Rough Running (Continued)

Further causes and solutions for rough engine running.

Engine Overheating Causes

Causes and solutions for engine overheating.

Sludge in Oil Causes

Causes and solutions for sludge in the engine oil.

Poor Performance Causes

Causes and solutions for overall poor boat performance.

Vibration Causes

Causes and solutions for excessive vibration.

Interior and Exterior Care

Fiberglass and Gelcoat

Information on fiberglass and gelcoat construction and properties.

Gelcoat Maintenance

Procedures for cleaning and maintaining gelcoat surfaces.

Gelcoat Damage Repair

Methods for repairing minor gelcoat scratches and chips.

Hull and Deck Care

Hull Bottom Maintenance

Importance of hull bottom maintenance and barrier coating.

Bottom Paint (Anti-Fouling)

Procedures and considerations for applying bottom paint.

Deck Hardware and Fittings Maintenance

Recommendations for maintaining deck hardware and fittings.

Deck Hardware Inspection

Checking deck hardware and fittings for tightness.

Deck Hardware Cleaning and Care

How to clean and care for stainless steel deck hardware.

Interior Surfaces Care

Windshield and Porthole Cleaning

Cleaning instructions for windshields and portholes.

Carpet Cleaning and Maintenance

Tips for cleaning and maintaining boat carpet.

Seat Coverings and Vinyl Care

Care and cleaning instructions for seat coverings and vinyl.

Canvas and Coverings Care

Canvas (Weather Coverings) Care

Care and cleaning instructions for canvas weather coverings.

Winterizing and Storage

Lifting the Boat Safely

Safety warnings and procedures for lifting the boat.

Cradle Support

Importance of using a proper cradle for boat support.

Dry Storage Preparation

Preparation steps for dry storage, including deck and hull cleaning.

Winterizing Storage Procedures

General Housekeeping for Storage

Interior cleaning and preparation for storage.

Systems and Components Winterization

Winterization needs for various systems and components.

Engine Winterization

Necessity of winterizing the engine and referring to the owner's manual.

Fuel System Winterization

Procedure for winterizing the fuel system.

Battery Storage

How to remove and store the battery for winter.

Recommissioning Procedures

Recommissioning Procedures

Steps for recommissioning the boat's systems and equipment after storage.

Warranty Information

Robalo Limited Warranty Overview

Overview of the limited warranty for 2013 and subsequent models.

Warranty Terms Definitions

Definitions of key terms used in the limited warranty.

Types of Warranties

Details on the original owner and transferable structural hull warranties.

10-Year Structural Hull Warranty

Specifics of the 10-year limited structural hull warranty for original owners.

5-Year Transferable Hull Warranty

Specifics of the 5-year transferable limited structural hull warranty.

Warranty Details

1-Year Transferable Limited Warranty

Details of the one-year limited warranty for new fiberglass boats.

Warranty Coverage Conditions

Conditions that must be met for warranty coverage.

Warranty Administration

Dealer Warranty Responsibilities

Responsibilities of dealers regarding inventory and factory warranty.

Statute of Limitations for Claims

Legal statute of limitations for warranty claims.

Aged Inventory Warranty Limitations

Policy on warranty limitations for boats remaining in dealer inventory.

Warranty Limitations and Exclusions

Demonstration Model Warranty Limitations

Coverage limitations for demonstration models purchased from dealers.

Limitation of Remedies

Limitations on remedies available under the warranty.

Warranty Exclusions

List of items and conditions not covered by the limited warranties.

Further Warranty Information

Further Warranty Exclusions

Further exclusions from warranty coverage, including damage and component limitations.

Component Warranty Transferability

How component warranties are transferred to the owner.

Owner's Warranty Obligations

Owner's obligations for warranty repairs and notification.

Warranty Policy Availability

Pre-Sale Warranty Availability

Requirement to make written warranties available for customer inspection.

Warranty Transfer Policy Details

Policy and fees for transferring the Robalo Limited Warranty to subsequent owners.

Demonstrator Registration Policy

Demonstrator Registration Policy

Policy regarding the registration of demonstrator boats and warranty commencement.

Wiring Schematics

Wiring Schematics Overview

Diagrams illustrating the boat's electrical wiring schematics.

Wiring Schematic Details

Product Installation Note

Note about Robalo installing all product components.

Material Specification

Material specification for the faceplate.

Electrical Wiring Diagrams

Bussbar Wiring Diagram

Wiring diagram for TB1, a 10-position yellow bussbar with cover.

BP1 Component Wiring

Wiring diagram for BP1, a component with Deutsch plugs.

Distribution Harness Wiring

Diagram of the distribution harness wiring.

Component Wiring Schematics

Horn Wiring

Wiring for the boat's horn.

Bow Lights Wiring

Wiring for the bow lights.

Starboard Switch Panel Wiring

Wiring diagram for the starboard switch panel.

Port Switch Panel Wiring

Wiring diagram for the port switch panel.

Deck Distribution Harness Wiring

Wiring diagram for the deck distribution harness.

Electrical Connections

TT1 Plug Wiring

Wiring diagram for TT1, likely a Deutsch plug connection.

TT2 Plug Wiring

Wiring diagram for TT2, likely a Deutsch plug connection.

Trim Tabs Harness Wiring

Wiring diagram for the trim tabs harness.

Speaker Wiring

Port Bow Speaker Wiring

Wiring for the port bow speaker.

Starboard Bow Speaker Wiring

Wiring for the starboard bow speaker.

Trolling Motor Wiring

Trolling Motor Receptacle Wiring

Wiring diagram for the trolling motor receptacle.

Switch Panel Wiring

Horn Wiring Diagram

Wiring for the boat's horn.

Nav/Anchor Lights Wiring

Wiring for navigation and anchor lights.

Courtesy Lights Wiring

Wiring for courtesy lights.

Raw Water System Wiring

Wiring for raw water systems.

Accessory Wiring Circuits

Wiring for accessory circuits.

Port Switch Panel Wiring Diagram

Wiring diagram for the port switch panel.

Electrical Panel Wiring

Aft Bilge Wiring

Wiring for the aft bilge systems.

Electronics Wiring

Wiring for electronic components.

Trim Tabs Wiring

Wiring for trim tabs.

Accessory Wiring Circuits

Wiring for accessory circuits.

Starboard Switch Panel Wiring Diagram

Wiring diagram for the starboard switch panel.

Electrical Harness Diagrams

BP1 Component Wiring Diagram

Wiring diagram for BP1, a component with Deutsch plugs.

Single Battery Switch Panel Wiring

Wiring diagram for the single battery switch panel.

Battery System Wiring

BP1 Component Wiring Diagram

Wiring diagram for BP1, a component with Deutsch plugs.

Dual Battery Switch Panel Wiring

Wiring diagram for the dual battery switch panel.

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