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Robin America RGV4100 User Manual

Robin America RGV4100
82 pages
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PUB-GS1277
Rev. 1/04
SERVICE
MANUAL
RGV2800, RGV4100,
RGV6100
Models
Generators
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Robin America RGV4100 Specifications

General IconGeneral
BrandRobin America
ModelRGV4100
CategoryPortable Generator
LanguageEnglish

Summary

Specifications

Performance Curves

Features

Key Operational Features

Details on alternator, voltage regulator, oil sensor, quiet operation, and noise suppression.

Design and Durability Aspects

Covers rugged frame, compact design, minimal maintenance, and long-life durability.

General Description

External View and Components

Identification of external parts and features of the generator.

Control Panel Layout

Detailed explanation of the generator's control panel.

Serial and Specification Number Location

Guidance on finding serial and specification numbers.

Construction and Function

Construction Details

Assembly and components of the generator's structure.

Functional Components Overview

Explanation of key functional parts like stator, rotor, breakers, and connections.

Circuit Protection and Connections

Details on no-fuse breaker, DC circuit breaker, receptacles, and wiring.

GFCI Receptacle and House Wiring

Information on GFCI receptacle and connecting to domestic circuits.

Generator Operation Principles

How the generator produces voltage and handles load fluctuations.

Oil Sensor System

Detailed description of the oil sensor's function, principle, and operation.

Safety Precautions

General Safety Guidelines

Essential safety warnings for operating and handling the generator.

Range of Applications

Appliance Power Consumption Guidelines

How to calculate power needs for various appliance types.

Measuring Procedures

Measuring Instruments Overview

Details on specific tools like the Dr. Robin Generator Tester.

AC and DC Output Measurement

Procedures for measuring AC and DC output of the generator.

Insulation Resistance Measurement

Method for checking the generator's insulation resistance.

Checking Functional Members

Basic Component Tests

Testing voltmeter, AC receptacles, no-fuse breaker, and wiring.

Stator, Rotor, and Condenser Tests

Testing procedures for rotor resistance and condenser capacity.

Diode Rectifier and Oil Sensor Tests

Procedures for testing diode rectifier and oil sensor functionality.

Disassembly and Assembly

Preparation and Precautions

Guidelines for safe and effective disassembly and reassembly.

Disassembly Procedures

Step-by-step guide to disassembling generator components.

Assembly Procedures

Detailed instructions for reassembling generator parts.

Front Panel Procedures

Checking, disassembly, and reassembly of the front panel.

Troubleshooting

No AC Output Issues

Diagnosing and fixing problems with no AC power output.

AC Voltage Problems

Resolving issues with AC voltage being too high or too low.

Load Application Problems

Addressing cases where AC voltage is normal but load cannot be applied.

No DC Output Issues

Diagnosing and fixing problems with the DC output.

Idle Control Problems

Resolving issues with the generator's idle control system.

Wiring Diagrams

Standard Model Wiring Diagrams

Electrical schematics for RGV2800, RGV4100, and RGV6101.

Electric Starter Model Wiring Diagrams

Schematics for electric start versions of RGV4100 and RGV6101.

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