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RoboVent FloorSaver Series - User Manual

RoboVent FloorSaver Series
60 pages
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Owner’s
Manual
Installation, Operation
& Maintenance
Revised
11-30-20
FloorSaver Series (DFS-)
Dust Collectors
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Summary

Important Safety Instructions

General Safety Warnings

Essential safety guidelines and warnings for operating the equipment, including caution, danger, and warning notices.

Specific Safety Instructions

Detailed instructions on operation, maintenance, and handling to prevent injury or damage.

Features of DFS Series Collectors

DFS Ductless System

A self-contained air cleaning unit capturing fumes at the source for workplace safety.

Vertical Filter Design

Vertical cartridge filter concept to prevent dust re-entrainment and increase filter life.

High Performance Blower Design

Features Air Foil blowers with direct drive motors for maximized airflow efficiency.

Filter Self-Cleaning System (FSS)

Automatic reverse-jet cleaning system programmed for specific welding applications.

Pulse Cleaning Cones and Nozzles

Optimizes cleaning pulse for even overpressure throughout the filter element.

Automatic Maintenance Indication

ePad controller monitors differential pressure to indicate filter change needs.

Control Panel Station

Compact control panel with ePad controller for easy access to settings.

Sturdy Collector Housing Construction

Heavy-duty, robotic-welded construction ensures durability and leak-free operation.

Large Dust Storage Capacity

Oversized dust tray designed to capture and store particulate, minimizing re-entrainment.

Front Door Filter Access

Easy access to spark arrester baffles and cartridge filters for quick replacement.

Acoustic Motor Plenum

Reduces motor and blower noise levels through sound materials and design.

Smoke Detection Shut-Down System

Automatically shuts down unit and activates strobe light in case of fire or smoke.

High Efficiency Pre-Coated Filters

Pleated cartridge filters with high-density, pre-coated media for efficient capture.

Receiving & Inspection

Equipment Receiving Procedures

Guidelines for receiving shipments, noting weight and handling requirements.

Inspection and Damage Reporting

Visual check for damage, component verification, and reporting procedures.

General Description: DFS Series Collectors

DFS Series Collector Overview

Description of the compact, self-contained dust collector unit and its main components.

Filter Self-Cleaning System (FSS) Operation

Explains the reverse jet-pulse cleaning mechanism and its effect on filter life.

General Operation Flow

Describes how air is drawn, filtered, and exhausted through the system.

Specifications

DFS-2000-2 Specifications

Technical details, filter media, electrical, compressed air, weight, and dimensions.

DFS-3000-3 Specifications

Technical details, filter media, electrical, compressed air, weight, and dimensions.

DFS-4000-4 Specifications

Technical details, filter media, electrical, compressed air, weight, and dimensions.

DFS-6000-6 Specifications

Technical details, filter media, electrical, compressed air, weight, and dimensions.

DFS-8000-8 Specifications

Technical details, filter media, electrical, compressed air, weight, and dimensions.

DFS-12000-12 Specifications

Technical details, filter media, electrical, compressed air, weight, and dimensions.

Installation

Electrical and Air Hook-Up

Details on 3-phase, 460-volt electrical feed, compressed air source, and professional installation.

Certification and Blower Rotation

Information on unit certifications and procedure to verify correct blower rotation.

Accessory Installation Notes

Notes on wiring optional accessories like Auto On/Off and Fire Suppression systems.

Operation

Pre-Operation Checks and System Startup

Verification of electrical connections, blower rotation, air connection, and system startup.

Auto On;Off and Pulse Controller Operation

How to use HAND/AUTO modes and the ePad controller for pulse cleaning.

Cleaning Cycle Modes

Explanation of online and offline cleaning modes and their importance for filter life.

Standard Maintenance Procedure

Routine Maintenance Checks

Steps for recording pressure, turning off the system, and checking solenoid operation.

Inlet Plenum and Dust Tray Cleaning

Procedures for cleaning inlet plenums, emptying the dust tray, and checking air pressure.

Filter Change Maintenance Procedure

Filter Change Preparation

Steps for recording pressure, turning off the system, and opening the filter door.

Spark Arrestance and Cartridge Filter Replacement

Detailed steps for replacing spark arrestance filters and main cartridge filters.

Post-Filter Change Checks

Final checks including filter installation, securing the door, and recording new pressure.

VFD Maintenance Procedure

Periodic VFD Inspection

Checks for vibration, heat, ambient temperature, and fan operation on the VFD.

Preventative VFD Maintenance Schedule

Table outlining routine checks for environment, power supply, and control circuits.

Motor Greasing Guide

Teco Motor Greasing Guidelines

Procedure, approved greases, and relubrication intervals for Teco motors.

Marathon Motor Greasing Guidelines

Procedure, approved greases, service types, and relubrication data for Marathon motors.

Weg Motor Greasing Guidelines

Lubrication procedures and approved grease for Weg motors, with special notes.

Baldor Motor Greasing Guidelines

Procedure, approved greases, and correct grease gun usage for Baldor motors.

Troubleshooting

Noise and FSS Operation Issues

Troubleshooting excessive noise, blower balance, and FSS not operating.

Suction and Filter Loading Issues

Diagnosing low suction, loaded filters, and oil/moisture contamination.

ePad Controller Reading Issues

Diagnosing '0' or high readings on the ePad controller, checking tubing.

APPENDIX A ePad Electronic Programmable Controller - Instruction Manual

System, Security, and Blower Controls

Explains system panel, security access, and blower control functions.

Pulse Modes and Settings

Details on pulse mode selector, pulse adjust, and pulse control settings.

Pressure, Hours, and Alarms

Understanding pressure differential, hour meters, and alarm screens.

Alarm Screens and Special Features

Interpreting various alarm screens and handling fire suppression/damper alarms.

Test Modes and Maintenance Navigation

Using pulse test, remote start, and navigating maintenance directories.

Bar Graph, Threshold, and Pulse Control Settings

Configuring bar graph limits, trigger thresholds, and pulse timings.

Maintenance Directory and Countdown

Accessing maintenance functions and managing the countdown feature.

APPENDIX B General Wiring Diagram

Single Blower Wiring Diagram

Electrical schematic for units equipped with a single blower motor.

Double Blower Wiring Diagram

Electrical schematic for units equipped with dual blower motors.

APPENDIX C Parts List

Motor, Blower, Valve, and Air Components

List of part numbers for motors, blower wheels, solenoid valves, and air system components.

Filter, Dust Tray, and Related Parts

Part numbers for cartridge filters, dust trays, spark arrestors, and related hardware.

RoboVent FloorSaver Series Specifications

General IconGeneral
BrandRoboVent
ModelFloorSaver Series
CategoryDust Collector
LanguageEnglish