ROBWAY RCI-4100 - Page 5

OPERATION AND INSTALLATION
RCI-4100 SYSTEM
MAN-1111 Rev H ©Copyright 2015 LSI-Robway Pty Ltd
7.4.6. Calibrating Load on the MAIN Winch (without Friction Compensation) ...............................................53
7.4.7. Calibrating Load on the AUX Winch (without Friction Compensation) .................................................53
7.4.8. Calibrating Load on the MAIN Winch (with Friction Compensation) ....................................................54
7.4.9. Calibrating Load on the AUX Winch (with Friction Compensation) .....................................................54
7.4.10. Using Load/Angle Correction Function................................................................................................55
7.4.11. Set Main Winch Rigging SWL ..............................................................................................................56
7.4.12. Set Aux Winch Rigging SWL ................................................................................................................56
7.4.13. Slew Encoder Operation (If Installed) ..................................................................................................56
7.4.14. Testing the Slack Rope Function ..........................................................................................................56
7.5. POST CALIBRATION CHECKS ........................................................................................................................57
8. TROUBLESHOOTING ...................................................................................................................................59
8.1. EXAMPLE PROBLEMS AND POSSIBLE CAUSES ................................................................................................60
8.1.1. Problems That Produce Error Codes ...................................................................................................60
8.1.2. Error Codes Summary .........................................................................................................................62
8.1.3. Problems That Do Not Produce Error Codes .......................................................................................63
8.2. PROBLEMS WITH DIGITAL INPUTS, DIGITAL OUTPUTS AND RELAY OUTPUTS. .................................................64
8.2.1. Description of Digital Inputs, Digital Outputs and Relay Outputs. ........................................................64
8.2.2. What are the inputs and outputs on this crane? ....................................................................................64
8.2.3. Troubleshooting Digital Inputs ............................................................................................................65
8.2.4. Troubleshooting Digital Outputs ..........................................................................................................66
Troubleshooting Relay Outputs ...........................................................................................................................67
8.3. SENSOR REPLACEMENT................................................................................................................................68
8.4. FUSE REPLACEMENT ....................................................................................................................................69
9. INSPECTION ...................................................................................................................................................71
9.1. PRE-INSTALLATION ......................................................................................................................................71
9.2. POST-INSTALLATION ....................................................................................................................................72
9.3. POST-COMMISSIONING .................................................................................................................................72
9.3.1. Detailed Inspection ..............................................................................................................................72
9.3.2. Periodic Inspection ..............................................................................................................................73
9.3.3. Visual Inspection from Floor Level ......................................................................................................73
9.4. INSPECTION AND TEST SCHEDULE ................................................................................................................74
10. MAINTENANCE ..........................................................................................................................................75
10.1. CHECKLIST ..............................................................................................................................................75
10.2. REMOVAL OF ELECTRICAL EQUIPMENT .....................................................................................................75
10.3. MAINTENANCE WORK IN HAZARDOUS AREAS ..........................................................................................76
10.4. MAINTENANCE WORK IN NON-HAZARDOUS AREAS ..................................................................................76
10.5. MODIFICATION OR REPAIR .......................................................................................................................76
10.6. INSPECTION AFTER MAINTENANCE ...........................................................................................................76
10.7. RECORDS .................................................................................................................................................76
10.8. PRINTED CIRCUIT BOARD (PCB) HANDLING .............................................................................................76
10.9. CUFRCI4100 FLAMEPROOF CONTROLLER MATING SURFACES PRECAUTIONS ...........................................76
11. GENERAL SPECIFICATIONS ...................................................................................................................77