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RockShox 35 2020 - User Manual

RockShox 35 2020
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SERVICE MANUAL
GEN.0000000005886 Rev A © 2019 SRAM, LLC
2020
35
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Summary

Warranty Information

Warranty Terms and Limitations

Details warranty coverage, local law variations, liability limits, and exclusions for SRAM products.

Safety Precautions

Wear Safety Gear

Emphasizes the critical importance of wearing safety glasses and protective gloves during RockShox product servicing.

Service Procedures Overview

Part Preparation and Cleaning

Instructions for preparing components and cleaning surfaces before and during service.

Required Parts, Tools, and Supplies

Service Supplies and Lubricants

Lists necessary parts, safety supplies like gloves and glasses, and recommended lubricants for fork service.

Tools for Service

Details the specific bicycle tools, common tools, and specialized RockShox tools required for maintenance.

Service Safety Instructions

Highlights essential safety measures, including wearing protective gear and using an oil pan, during suspension service.

Maintenance Schedule and Settings

Recommended Service Intervals

Outlines the recommended maintenance frequency based on service hours for optimal fork performance.

Record Your Settings

Provides a template to record suspension settings before service for accurate post-service adjustments.

Torque Values

Specifies the correct torque values for various components, ensuring proper assembly and preventing damage.

Oil Specifications and Volumes

Damper and Spring Oil Details

Details the type, weight, and volume of suspension oil required for the damper and air spring.

Exploded View - 35 Gold RL - DebonAir

Component Identification Diagram

An illustrated exploded view identifying all parts of the RockShox 35 Gold RL DebonAir fork.

Lower Leg Removal and Service

50;200 Hour Service: Lower Leg Removal

Step-by-step instructions for safely removing the fork's lower leg assembly.

50 Hour Lower Leg Service

Cleaning and Replacing Foam Rings

Procedure for cleaning or replacing the foam rings within the lower leg assembly.

200 Hour Lower Leg Seal Service

Replacing Dust Wiper Seals

Detailed instructions for removing old wiper seals and installing new ones in the lower leg.

Air Spring Service

200 Hour Service: Air Spring Removal

Guide on how to safely remove the air spring assembly from the fork's upper tube.

Air Spring Travel and Tuning

DebonAir: Travel and Token Tuning

Instructions on adjusting fork travel and tuning the spring curve using Bottomless Tokens.

Air Spring Spacer Configurations

Visual guide showing different All-Travel spacer setups for various fork travel options.

Bottomless Tokens Installation

Adding Bottomless Tokens

Step-by-step guide for installing Bottomless Tokens to modify the air spring's ramp rate.

Air Spring Installation

200 Hour Service: Air Spring Installation

Procedure for correctly installing the serviced air spring assembly back into the fork.

Damper Service

200 Hour Service: Damper Removal

Detailed instructions for removing the compression and rebound damper units from the fork.

Damper Component Service

Servicing Compression and Rebound Dampers

Steps for disassembling, cleaning, and replacing seals on the damper components.

Rebound Damper Installation

200 Hour Service: Rebound Damper Install

Procedure for reinstalling the rebound damper piston and seal head into the upper tube.

Compression Damper Installation

200 Hour Service: Compression Damper Install

Instructions for correctly installing the compression damper assembly into the fork's upper tube.

Lower Leg Assembly

50;200 Hour Service: Lower Leg Installation

Steps for reassembling the fork by installing the lower leg assembly onto the upper tubes.

Final Lower Leg Installation Steps

Rebound Adjustment and Final Checks

Guide for setting rebound, pressurizing the air spring, and performing final cleaning of the fork.

Summary

Warranty Information

Warranty Terms and Limitations

Details warranty coverage, local law variations, liability limits, and exclusions for SRAM products.

Safety Precautions

Wear Safety Gear

Emphasizes the critical importance of wearing safety glasses and protective gloves during RockShox product servicing.

Service Procedures Overview

Part Preparation and Cleaning

Instructions for preparing components and cleaning surfaces before and during service.

Required Parts, Tools, and Supplies

Service Supplies and Lubricants

Lists necessary parts, safety supplies like gloves and glasses, and recommended lubricants for fork service.

Tools for Service

Details the specific bicycle tools, common tools, and specialized RockShox tools required for maintenance.

Service Safety Instructions

Highlights essential safety measures, including wearing protective gear and using an oil pan, during suspension service.

Maintenance Schedule and Settings

Recommended Service Intervals

Outlines the recommended maintenance frequency based on service hours for optimal fork performance.

Record Your Settings

Provides a template to record suspension settings before service for accurate post-service adjustments.

Torque Values

Specifies the correct torque values for various components, ensuring proper assembly and preventing damage.

Oil Specifications and Volumes

Damper and Spring Oil Details

Details the type, weight, and volume of suspension oil required for the damper and air spring.

Exploded View - 35 Gold RL - DebonAir

Component Identification Diagram

An illustrated exploded view identifying all parts of the RockShox 35 Gold RL DebonAir fork.

Lower Leg Removal and Service

50;200 Hour Service: Lower Leg Removal

Step-by-step instructions for safely removing the fork's lower leg assembly.

50 Hour Lower Leg Service

Cleaning and Replacing Foam Rings

Procedure for cleaning or replacing the foam rings within the lower leg assembly.

200 Hour Lower Leg Seal Service

Replacing Dust Wiper Seals

Detailed instructions for removing old wiper seals and installing new ones in the lower leg.

Air Spring Service

200 Hour Service: Air Spring Removal

Guide on how to safely remove the air spring assembly from the fork's upper tube.

Air Spring Travel and Tuning

DebonAir: Travel and Token Tuning

Instructions on adjusting fork travel and tuning the spring curve using Bottomless Tokens.

Air Spring Spacer Configurations

Visual guide showing different All-Travel spacer setups for various fork travel options.

Bottomless Tokens Installation

Adding Bottomless Tokens

Step-by-step guide for installing Bottomless Tokens to modify the air spring's ramp rate.

Air Spring Installation

200 Hour Service: Air Spring Installation

Procedure for correctly installing the serviced air spring assembly back into the fork.

Damper Service

200 Hour Service: Damper Removal

Detailed instructions for removing the compression and rebound damper units from the fork.

Damper Component Service

Servicing Compression and Rebound Dampers

Steps for disassembling, cleaning, and replacing seals on the damper components.

Rebound Damper Installation

200 Hour Service: Rebound Damper Install

Procedure for reinstalling the rebound damper piston and seal head into the upper tube.

Compression Damper Installation

200 Hour Service: Compression Damper Install

Instructions for correctly installing the compression damper assembly into the fork's upper tube.

Lower Leg Assembly

50;200 Hour Service: Lower Leg Installation

Steps for reassembling the fork by installing the lower leg assembly onto the upper tubes.

Final Lower Leg Installation Steps

Rebound Adjustment and Final Checks

Guide for setting rebound, pressurizing the air spring, and performing final cleaning of the fork.

RockShox 35 2020 Specifications

General IconGeneral
Wheel Size27.5", 29"
DamperMotion Control
SpringSolo Air
Steerer Diameter1.5" tapered
Upper Tube FinishBlack
Brake MountPost Mount
TypeFork
Axle Type15x110mm BOOST
Offset51mm (29")
Travel140mm, 150mm, 160mm

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