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ROJEK RFS 410 - User Manual

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PLANER ~ JOINTER
RFS 410
RFS 510
translation of an original
Service instructions handbook
up dated 02/ 2016
WOODWORKING MACHINERY Masarykova 16, 517 50 astolovice
Czech Republic - Europe www.rojek.cz rojek@export.cz
+420 494 339137 up to - 41 fax - 322701; -323341
ROJEK
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Summary

Manual Introduction and Safety Symbols

Safety Warning Symbols

Explains DANGER, WARNING, and CAUTION symbols used in the manual and on the machine for safety.

Machine Usage and Operator Qualification

Worker Qualification

Specifies that only trained or instructed individuals are qualified to operate the machine.

Working Surroundings

Defines the required environmental conditions for safe and effective machine operation.

Machine Identification and Signification

Machine Signification

Explains how to identify the machine type and its planing width from the production shield.

Machine Safety Pictograms

Pictogram Explanations

Details the meaning and purpose of various informative and danger warning symbols on the machine.

Machine Technical Specifications

Overall Machine Dimensions

Provides key dimensions including length, width, height, and table measurements for RFS models.

Machine Variants and Performance

Model Variants and Specifications

Details available motor powers, operation voltages, and supply frequencies for different models.

Planing Performance Parameters

Specifies values for shavings removal thickness, feeding speed, and motor power during planing.

Noise Level Specifications

Presents appliance noise data (LpAeq and LWA) according to EN standards.

Compliance and Standards

Referenced Directives and Standards

Lists EU directives and EN standards applicable to machinery safety and electrical requirements.

General Safety Guidelines

Safety Principles and Symbol Categories

Outlines the manual's approach to safety, including categories of safety symbols and their importance.

Fundamental Safety Requirements

Electrical Safety and Pre-Operation Checks

Mandates avoiding contact with electrical systems and checking safety elements before operation.

Operational Safety Precautions

Details learning switch locations and avoiding contact with moving parts during operation.

Personal Safety and Operator Rules

Personal Attire and Safety

Advises on appropriate clothing, PPE, and avoiding loose items near the machine.

Operator Safety Procedures

Covers checks for electrical cables, safety coverings, tool condition, and working under influence.

Maintenance and Workspace Safety

Safety During Maintenance

Specifies safety actions required before and during maintenance work on the machine.

Workspace Safety Requirements

Outlines requirements for adequate working space, lighting, and keeping the area clear.

Handling: Transport and Storage

Transport and Stocking Guidelines

Provides precautions for careful transport, handling, and indoor storage conditions.

Safe Machine Lifting

Details procedures and equipment recommendations for safely lifting the machine.

Machine Setup and Positioning

Required Working Clearance

Specifies the minimum free space required around the machine for operation.

Machine Levelling and Anchoring

Instructions on how to level the machine using its feet and anchor it securely.

Connecting the Exhaust System

Exhaust System Specifications

Defines the minimum requirements for an exhausting unit for proper machine function.

Mandatory Exhaust Operation

Emphasizes that the machine must always be operated with the exhausting unit running.

Mains Connection and Electrical Safety

Connecting to Power Mains

Procedure for qualified personnel to connect the machine to the electrical mains supply.

Operational Electrical Safety

Ensures voltage matches supply and emphasizes switching off before adjustments.

Machine Electrical System

Cutterblock Rotation Direction

Explains the correct direction for cutterblock rotation relative to the material.

Changing Rotation Direction

Details how to change the motor's rotating direction, requiring a qualified specialist.

Electrical Component Protection

Information on the electric brake function and protective measures against contact.

Control Panel Operation (Lower)

Connecting;Disconnecting Machine

Describes using the lockable main switch for connecting and disconnecting the machine.

Machine Start and Stop Procedures

Explains how to start and stop the motor using control buttons and breaker functions.

Emergency Stop Button Operation

Details the operation and resetting procedure for the emergency stop controller.

Main Switch and Motor Brake Control

Explains the use of an overswitch for motor brake release and cutterblock manipulation.

Control Panel Operation (Upper)

Connecting;Disconnecting Machine (Upper)

Describes connecting/disconnecting via the bracket arm control panel and main switch.

Machine Start;Stop (Upper)

Explains starting and stopping the machine from the upper control panel.

Cutterblock Rotation Reversal

Details how to reverse the cutterblock rotation using the overswitch.

Cutterblock Brake Release

Describes releasing the cutterblock using a control for easier manipulation.

Emergency Stop and Operational Adjustments

Emergency Stop (Upper Panel)

Explains the operation and resetting of the emergency stop controller for upper panel use.

Protecting Guard Adjustment

Instructions on how to adjust the height and position of the cutterblock protecting guard.

Adjusting Chip Thickness

Describes adjusting the front table position to set the desired chip removal thickness.

Machine Component Adjustments

Tiltable Ruler Adjustment

Details how to adjust the tiltable ruler laterally and for specific angles.

Control Panel Adjustment

Explains how to tilt and slide the control panel for better accessibility.

Surface Planing Operations

Planing Flat Workpieces

Step-by-step guide for planing standard flat workpieces, including hand placement.

Planing Narrow Workpieces

Specific instructions for planing narrow pieces, adjusting cutterblock cover clearance.

Specialized Planing Techniques

Planing with Angled Ruler

Procedure for planing chamfered workpieces using the ruler at an angle.

Planing Short Workpieces

Guidance on using a special holder for safe planing of short workpieces.

Workpiece Handling and Personal Protection

Planing Thin;Small Workpieces

Safety advice for planing thin materials, recommending an auxiliary ruler.

Operator Working Position

Illustrates the correct position for the operator relative to the machine.

Required Personal Protective Equipment

Specifies necessary PPE like aprons, eye protection, hearing protection, and safety shoes.

Assembly and Prohibited Actions

Reinstalling Demountable Parts

Instructions for correctly mounting demounted parts after transport.

Prohibited Machine Operations

Lists actions that are forbidden for safety and operational integrity.

Tools and Cutter Handling

Recommended Tools and Cutters

Specifies recommended tools and the correct type and size of cutters for the machine.

Cutter Replacement (Screw System)

Detailed steps for exchanging and setting cutters using the screw system.

Cutter Adjustment Procedures

Cutter Setting (Spring System)

Describes the system where cutters are pushed up by springs and how to set them.

Cutter Adjustment via Jig

Explains how to use an establishing jig for precise cutter adjustment.

Advanced Cutter Adjustment

Cutter Adjustment with Dial Indicator

Details the process of adjusting cutters accurately using a dial indicator.

Cutter Adjustment with Wood Scantling

Describes using a wood block for checking and adjusting cutter alignment.

TERSA Cutter System

TERSA Cutter Replacement Steps

Step-by-step instructions for exchanging and adjusting TERSA type cutters.

Routine Maintenance and Lubrication

Cutterblock V-Belt Tensioning

Procedure for adjusting the tension of the cutterblock V-belt.

Cleaning and Lubrication Procedures

Guidelines for cleaning machine parts, tables, and lubricating moving components.

Lubrication Schedule and Points

Lubrication Points Summary

A table detailing lubrication points, frequency, and recommended lubricants.

Troubleshooting Machine Issues

Machine Not Operating

Diagnosing and fixing problems when the machine fails to start or run.

Poor Planing Output

Addressing issues related to insufficient planing quality or thickness.

Addressing Machine Vibration

Identifying causes and solutions for excessive vibration during operation.

Workpiece-Table Fit Issues

Resolving problems where the workpiece interferes with the back table.

Workpiece Thinning Problems

Troubleshooting issues causing the workpiece to thin at the end.

Delivery Scope, Accessories, and Spares

Included Accessories

Lists the standard accessories provided with the machine.

Optional Special Accessories

Lists optional accessories available for enhanced machine functionality.

Ordering Spare Parts

Instructions on how to correctly order spare parts, including required information.

Warranty and Disposal

Product Guarantee Details

Information regarding the machine's guarantee certificate and warranty claims.

Packaging and Machine End-of-Life

Guidelines for dealing with packaging materials and environmentally safe machine disposal.

Electrical Wiring Diagram

Main Connection Diagram

Presents the main electrical connection diagram for the RFS 410, 510 machines.

Specific Electrical Schematics

5.5 kW Motor Wiring Diagram

Provides the detailed electrical wiring schematic for the 5.5 kW motor variant.

List of Electrical Components

Electrotechnical Parts Specification

A table detailing electrical components, their technical data, quantities, and suppliers.

EC Conformity Declaration

Manufacturer and Product Identification

Identifies the producer, product term, type designation, and secondary variants.

Declaration of Regulatory Compliance

Declares product conformity with relevant EU directives and applied technical standards.

DC Brake System Maintenance

DC Brake System Overview

General information on the gradual DC brake type, its function, and application.

Brake Maintenance and Readjustment

Procedures for periodic checking and readjustment of the DC brake system.

DC Brake Air Gap Calibration

Air Gap Adjustment Procedure

Instructions and table for adjusting the air gap of the DC brake for optimal performance.

ROJEK RFS 410 Specifications

General IconGeneral
Table width410 mm
Cutterblock speed5000 rpm
Max. planing width410 mm
Power input400 V
No-load speed5000 rpm
Motor power3.0 kW