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Roland Sands Design 0206-2039 User Manual

Roland Sands Design 0206-2039
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CAUTION !!! - INTENEDED FOR OFF HIGHWAY USE ONLY. DOES NOT COMPLY WITH EMISSIONS REGULATIONS
TURBINE AIR CLEANER
ASSEMBLY INSTRUCTIONS
0048-0873 Rev B 4/27/12 PAGE 1
P/NPRODUCT DESCRIPTION
0206-2039
1991-2012 Sportster XL
For Fuel injected models, you must recalibrate the ECM or buy an aftermarket fuelpack from
Vance & Hines to properly calibrate your new intake. Failure to do so may result in engine damage.
NOTE:
Upon assembly use blue 243 loctite on all fastners.
1. Turn your motorcyle off. Extinguish all cigarettes and open flames.
2. Remove existing air cleaner and breathers. (Refer to HD owners Manual)
3. Install 2 breathers (8) and backing plate (6) with 2 breather bolts (9) using blue loctite
243, torque to 15 ft. lbs.
9. Fire that hot rod up and go do some laps.
4. Align the backing plate (6) with the breather bolts (9) then install the three 1/4-20 bolts (2)
and gasket (13) and torque to 8 ft-lbs. Note: Alligning the breather bolts with the backing plate
will allow easier installation and function of the rubber breather tubes (14 & 15).
5. Install the rubber breather tubes (14 & 15) into the recesses and make sure they form a good
seal around the breather bolt head.
6. Install the secondary plate (7).
7. Install (1,4,10,11,12) as an assembly with the five spacers (5) using five 1/4-20 x 2.5” bolts (3) to
the backing plate (6) and torque to 8 ft-lbs.
8. Recalibrate ECM to the supplied values from you exhaust manufacturer.
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Roland Sands Design 0206-2039 Specifications

General IconGeneral
BrandRoland Sands Design
Model0206-2039
CategoryMotorcycle Accessories
LanguageEnglish

Summary

Assembly Instructions

Prepare Motorcycle for Assembly

Ensure motorcycle is off, all cigarettes and flames extinguished before starting.

Remove Existing Air Cleaner and Breathers

Remove the current air cleaner and breather components as per the manual.

Install Breathers and Backing Plate

Install breathers, backing plate, and bolts using blue loctite, torquing to 15 ft-lbs.

Align and Install Backing Plate Bolts

Align backing plate with breather bolts, then install three 1/4-20 bolts and gasket, torquing to 8 ft-lbs.

Install Breather Tubes

Insert rubber breather tubes into recesses, ensuring a good seal around breather bolt heads.

Install Secondary Plate

Install the secondary filler plate for the air cleaner assembly.

Assemble Main Air Cleaner Components

Assemble main components with spacers and bolts, torquing to 8 ft-lbs.

Recalibrate ECM

Recalibrate the Engine Control Module (ECM) using values from the exhaust manufacturer.