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C
LU
C
Carburetter mixture weakening device
Fit
a new
air
filter
element.
Crankcase emission control system
Remove and clean the gauze flame traps
in
the
crankcase breather tube. Clean the adapter
in
the
choke
butterfly
housing.
Engine
Change the engine
oil.
Fit
a new
oil
filter.
Engine cooling system
Fit
a new thermostat.
Fit
a new heater tap feed
hose. Check the condition
of
al I coolant hoses and
fit
new hoses
if
necessary.
Exhaust gas recirculation system
Remove and clean the E.G.R.
valves
and feed pipes.
CI
ean
the E.G. R.
orifices
in the carburetter • tee·
piece. Check the E.G.R.
valves
for
correct
operation.
Exhaust manifolds
Check the torque tightness
of
the exhaust manifold
bolts.
Exhaust system
Fit
new
catalytic
converter assemblies. Inspect the
condition
of
the thermocouple and
wiring
in
each
catalytic
converter, renew
if
there
is
visual
evidence of damage.
Check
grass-fire
heatshields
for
damage.
Rectify
or
renew
shields
to ensure
that
a minimum
clearance of 5
mm.
(0.20 in.)
is
maintained
between the heatshields and exhaust pipes.
Fuel
evaporation emission control system
Fit
a new
air
filter
element to the evaporation
loss
control
canister.
Check the purge
flow
rate;
fit
a
new purge
line
filter
if
necessary.
Ignition system
Fit
new sparking
plugs
ensuring that the gaps are
correctly
set.
Lubricate
the
distributor
spindle
(shaft
bearings)
and automatic advance mechanism
with
engine oi I.
Check the
ignition
timing and reset if necessary.
Battery
Check the
level
of
the
electrolyte
and
if
necessary,
top-up
with
distilled
water.
Belt
tension
Check the tension
of
al I
driving
belts
and reset
if
necessary.
Brakes
Inspect the footbrake and parking brake pad I
inings;
fit
new
linings
if
necessary.
When
changing the
footbrake pads examine the
condition
of
the dust
excluders on the
calipers;
renew
if
necessary.
Manually
adjust
the parking brake pads.
Inspect al I brake pipes and connections; the
Distributor/Retailer
should report any
defects
to
the
Owner.
Final
drive unit
Change the
oil.
Fluid
levels
Check
all
fluid
levels
and correct if necessary.
Front suspension
Inspect the front suspension bal I
joint
rubber
covers;
if
the covers are found to
be
damaged
fit
new
joints
and covers.
Hydraulic systems
Completely
drain
the
fluid
from
the
hydraulic
circuits.
Thoroughly clean the brake
fluid
reservoirs
and
sight
glasses
ensuring
that
no foreign matter
enters the systems.
Fill
the
hydraulic
systems
with
new approved
fluid.
Bleed the brakes and height control systems.
Propeller shaft
Lubricate
the grease
nipple
fitted
to the universal
joint
at
either
end
of
the
propeller
shaft.
Rear wheel drive-shafts
Lubricate
the
rear wheel
drive-shaft
outer uni versa I
couplings
with
approved grease.
Steering ball joints
Lubricate
the four grease
nipples.
Inspect the rubber covers on the bal I
joints,
if
the covers are found to be damaged, the
joints
should be dismantled and new
parts
fitted
if
necessary.
Steering rack and pinion assembly
Check the
clips
fitted
to the convoluted neoprene
seals
for
tightness.
Inspect the convoluted neoprene
seals
for
damage,
fit
new
seals
if necessary.
Torque converter transmi99ion
Change
the
transmission
fluid
and
fit
a new
intake
strainer.
Preventive Maintenance
Control linkages
Apply
a few drops
of
engine
oil
to
the
accelerator
Ii
nkage and
to
the gear range
selector
controls
adjacent to the transmission
casing.
Electrical
system
Check
all
interior
I amps.
exterior
lamps,
instruments, warning lamps and
devices
for
correct
operation;
rectify
if
necessary.
Fuel
filter
Clean the
filter
bowl.
Fit
a new
filter
element.
Fuel tank
Slacken the drain plug one
or
two turns and al
low
any accummulated
water
to drain away.
Height control mechanism
Disconnect the control
valve
linkage
ball
joints.
Clean, grease and
refit
the
bal I
joints.
E12
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