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Rolls-Royce Silver Shadow User Manual

Rolls-Royce Silver Shadow
330 pages
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Workshop Manual
Rolls-Royce Silver Shadow
(including Long Wheelbase Saloon)
Rolls-Royce Corniche
Bentley
T
Series
and
Bentley Corniche
Up
to
and including car serial number
30000
Volume
2

Table of Contents

Other manuals for Rolls-Royce Silver Shadow

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Rolls-Royce Silver Shadow Specifications

General IconGeneral
BrandRolls-Royce
ModelSilver Shadow
CategoryAutomobile
LanguageEnglish

Summary

Chapter J THE FINAL DRIVE

Section J1 THE FINAL DRIVE UNIT

Covers the removal, dismantling, assembly, and fitting of the final drive unit.

Final drive unit-To remove

Step-by-step instructions for removing the final drive unit from the vehicle.

Final drive unit-To dismantle

Procedure for dismantling the final drive unit, including crown wheel and differential.

Crown wheel and differential assembly-To dismantle

Steps for dismantling the crown wheel and differential components.

Crown wheel and differential assembly-To assemble

Procedure for reassembling the crown wheel and differential components.

Pinion housing-To dismantle

Instructions for dismantling the pinion housing.

Pinion housing-To assemble

Procedure for assembling the pinion housing.

Final drive unit-To assemble

Steps for reassembling the final drive unit.

Section J2 FINAL DRIVE HALF-SHAFTS

Details the removal, dismantling, assembly, and fitting of final drive half-shafts.

Half-shaft-To remove

Instructions for removing the half-shaft assemblies from the car.

Half-shaft-To dismantle

Procedure for dismantling the half-shaft and trunnion joint.

Ball and trunnion joint seal-To renew

Steps for renewing the ball and trunnion joint seal.

Half-shaft-To assemble

Procedure for assembling the half-shaft.

Half-shaft-To fit

Instructions for fitting the half-shaft assembly to the car.

Hardy Spicer joint-To remove

Procedure for removing the Hardy Spicer universal joint.

Hardy Spicer joint-To fit

Instructions for fitting the Hardy Spicer universal joint.

Output shaft oil seal-To renew

Procedure for renewing the output shaft oil seals.

Output shaft bearing-To renew

Instructions for renewing the output shaft bearing.

Section J3 THE FINAL DRIVE CROSS-MEMBER

Covers the removal, fitting, and overhaul of the final drive cross-member.

Final drive cross-member-To remove

Procedure for removing the final drive cross-member.

Final drive cross-member mount-To remove

Instructions for removing the final drive cross-member mount.

Final drive cross-member mount-To fit

Procedure for fitting the final drive cross-member mount.

Final drive cross-member-To fit

Instructions for fitting the final drive cross-member.

Section J4 REAR HUBS, STUB AXLES AND DRIVE-SHAFTS

Details the overhaul of rear hubs, stub axles, and drive-shafts.

Rear hub bearings-To renew

Instructions for renewing the rear hub bearings.

Hub unit-To remove

Procedure for removing the hub unit from the car.

Hub unit-To dismantle

Steps for dismantling the hub unit.

Hub unit-To assemble

Procedure for assembling the hub unit.

Hub unit-To fit

Instructions for fitting the hub unit to the stub axle.

Section J5 DIMENSIONAL DATA

Provides critical dimensions for various final drive and half-shaft components.

Section J6 WORKSHOP TOOLS

Lists specialized tools required for Chapter J components.

Chapter K FUEL SYSTEM AND CARBURETTERS

Section K1 FUEL SYSTEM

Details the fuel tank removal, fitting, and related procedures.

Fuel tank-Early cars-To remove

Instructions for removing the fuel tank from early model cars.

Fuel tank-Early Cars-To fit

Procedure for fitting the fuel tank to early model cars.

Fuel tank-late cars-To remove

Instructions for removing the fuel tank from late model cars.

Fuel tank-late cars-To fit

Procedure for fitting the fuel tank to late model cars.

Section K2 FUEL PUMPS

Details the fuel pump removal, fitting, and overhaul procedures.

Fuel pump-To remove

Instructions for removing the fuel pump unit.

Solenoid housing and diaphragm-To remove

Procedure for removing the solenoid housing and diaphragm assembly.

Solenoid housing and diaphragm-To fit

Procedure for fitting the solenoid housing and diaphragm assembly.

Section K3 AIR CLEANER

Covers the inspection, cleaning, removal, and fitting of the air cleaner unit.

Paper element-TO clean

Instructions for cleaning the paper air filter element.

Wire mesh filter element-To clean

Procedure for cleaning oil-wetted wire mesh filter elements.

Filter elements-To remove

Instructions for removing filter elements from the air cleaner.

Air silencer/cleaner unit-To remove

Procedure for removing the air cleaner and silencer unit.

Air silencer/cleaner unit-To fit

Instructions for fitting the air cleaner unit.

Section K4 THE CARBURETTERS AND AUTOMATIC CHOKE SYSTEM

Details carburetter removal, dismantling, assembly, fitting, and tuning procedures.

Carburetters-To remove

Instructions for removing the carburetters.

Carburetter-To dismantle

Procedure for dismantling the carburetter.

Carburetters-To assemble

Steps for assembling the carburetter.

Carburetter tuning

Procedure for tuning the carburetters.

Throttle synchronisation

Steps for synchronizing the throttle linkages.

Full throttle stop

Procedure for setting the full throttle stop.

Linkage clearances-To check

Instructions for checking the clearance of the throttle linkage.

Cold start 'fast-idle' speed-To set

Procedure for setting the cold start 'fast-idle' engine speed.

Throttle damper plunger-To set

Procedure for setting the throttle damper plunger.

Stator micro-switches-To set (if fitted)

Instructions for setting the stator micro-switches.

Kick-down micro-switch-To set

Procedure for setting the kick-down micro-switch.

Refrigeration 'fast-idle'-To set

Instructions for setting the refrigeration 'fast-idle' speed.

Section K5 THROTTLE CONTROL LINKAGE SETTINGS

Details the adjustment and assembly of the throttle control linkage.

Four Speed Automatic Gearbox

Specific instructions for early right-hand drive automatic gearboxes.

Throttle control linkage settings

Ideal settings for the throttle control linkage.

Assembly of the pedal linkage to the carburetter and T.V. linkage

Procedure for connecting pedal linkage to carburetter and TV linkage.

Kick-down button-To adjust

Procedure for adjusting the kick-down button.

Kick-down micro-switch-To set

Procedure for setting the kick-down micro-switch.

Torque Converter Transmission

Notes on torque converter transmission adjustment.

Throttle control linkage settings

Settings for the throttle control linkage.

Section K6 FUEL EVAPORATION EMISSION CONTROL SYSTEM

Details the function and components of the fuel evaporation emission control system.

Fuel evaporation loss control canister

Description of the fuel evaporation loss control canister.

Polyurethane foam filter element-To renew

Instructions for renewing the polyurethane foam filter element.

Fuel evaporation loss control canister-To remove

Procedure for removing the fuel evaporation loss control canister.

Fuel evaporation loss control canister-To fit

Instructions for fitting the fuel evaporation loss control canister.

Purge line (see Fig. K39)

Description of the purge line and its components.

Purge line filter-TO remove (sse Fig. K41)

Instructions for removing the purge line filter.

Purge line filter-To fit

Procedure for fitting the purge line filter.

Float chamber vent valve-To remove (see Fig. K39)

Instructions for removing the float chamber vent valve.

Float chamber vent valve-To fit

Procedure for fitting the float chamber vent valve.

Fuel tank assembly

Description of the fuel tank assembly, including trap and expansion units.

Fuel tank-To remove

Procedure for removing the fuel tank.

Fuel tank-TO fit

Instructions for fitting the fuel tank.

Fuel trap assembly-To remove

Procedure for removing the fuel trap assembly.

Fuel trap assembly-To fit

Instructions for fitting the fuel trap assembly.

Fuel trap relief and vacuum valve-To remove

Procedure for removing the fuel trap relief and vacuum valve.

Fuel trap relief and vacuum valve-To fit

Instructions for fitting the fuel trap relief and vacuum valve.

Section K7 FAULT DIAGNOSIS

Troubleshooting guide for fuel system and carburetter issues.

Fuel Pumps

Fault diagnosis and actions for fuel pump issues.

Carburetters

Fault diagnosis and actions for carburetter issues.

Section K8 WORKSHOP TOOLS

Lists specialized tools for Chapter K components.

Chapter L ENGINE COOLING SYSTEM

Section L1 GENERAL INFORMATION

Provides an introduction to the cooling system, important notes, and corrosion/freeze protection.

Important

Crucial safety precautions for working with the pressurized cooling system.

Corrosion and freeze protection

Guidelines for using anti-freeze and water mixtures for protection.

Cooling system - To drain

Procedure for draining the cooling system.

Radiator - To flush

Instructions for flushing the radiator.

Heater matrix - To flush

Procedure for flushing the heater matrix.

Cooling system - To fill

Steps for filling the cooling system with coolant.

Engine - To flush

Instructions for flushing the engine block.

Coolant - To check

Methods for checking coolant concentration and level.

Section L2 RADIATOR

Covers radiator removal, fitting, and adjustment procedures.

Radiator - To remove

Procedure for removing the radiator and header tank.

Radiator - To fit

Instructions for fitting the radiator.

Radiator header tank - To remove (radiator in the car)

Procedure for removing the header tank while the radiator is in the car.

Radiator header tank - To fit

Instructions for fitting the header tank.

Section L3 THERMOSTAT

Details thermostat removal, testing, and fitting procedures.

Thermostat - To remove (see Fig. 14)

Instructions for removing the thermostat and housing.

Thermostat - To test

Procedure for testing the thermostat's opening temperature.

Thermostat - To fit

Instructions for fitting the thermostat.

Section L4 COOLANT PUMP

Covers coolant pump removal, dismantling, assembly, fitting, and belt tensioning.

Coolant pump - To remove

Procedure for removing the coolant pump.

Coolant pump - To dismantle

Steps for dismantling the coolant pump.

Commutator-To skim

Procedure for skimming the commutator.

Coolant pump - To assemble

Procedure for assembling the coolant pump.

Coolant pump - To fit

Instructions for fitting the coolant pump.

Belt tensioning (see Figs. L8 and L9)

Guidelines for checking and adjusting belt tensions.

Section L5 DIMENSIONAL DATA

Provides critical dimensions for coolant pump components.

Section L6 WORKSHOP TOOLS

Lists specialized tools required for Chapter L components.

Chapter M ELECTRICAL SYSTEM

Section M1 BATTERY

Details battery removal, fitting, corrosion cleaning, and charging procedures.

Battery-To remove (see Fig. MI)

Instructions for removing the battery from the car.

Battery-To fit

Procedure for fitting the battery.

Corrosion

Methods for removing corrosion from battery terminals.

Specific gravity-To check

Procedure for checking battery specific gravity.

Battery-To top-up

Instructions for topping up battery cells with distilled water.

Initial charge-For new batteries

Procedure for the initial charging of new batteries.

Battery-To charge

Instructions for charging the battery.

Section M2 FUSE PANEL

Covers fuse panel access, fuse/diode renewal, and identification.

Fuse panel-To remove

Procedure for removing the fuse panel.

Diode-To renew

Instructions for renewing diodes on the fuse panel.

Gearchange selector thermal cut-out (see Figs. M2 & M3)

Details on removing the gearchange selector thermal cut-out.

Section M3 DISTRIBUTOR, IGNITION COIL AND SPARKING PLUGS

Covers distributor, ignition coil, and sparking plug service.

Distributor-To remove (not Opus) (see Fig. M6)

Instructions for removing the distributor (non-Opus models).

Distributor-TO fit (not OPUS)

Procedure for fitting the distributor (non-Opus models).

Contact breaker points-To remove

Instructions for removing contact breaker points.

Contact breaker points-To adjust

Procedure for adjusting contact breaker points.

Ignition timing-To set (static)

Procedure for setting ignition timing using the static method.

Ignition timing-To set (stroboscopic method)

Procedure for setting ignition timing using the stroboscopic method.

Distributor-To dismantle and overhaul

Steps for dismantling and overhauling the distributor.

Distributor-To inspect

Inspection of distributor components.

Distributor-To assemble

Procedure for assembling the distributor.

Sparking plugs-To remove

Instructions for removing sparking plugs.

Sparking plugs-To clean and check

Procedure for cleaning and checking sparking plugs.

Sparking plugs-To fit

Instructions for fitting sparking plugs.

Ignition coil-To remove

Procedure for removing the ignition coil.

Ignition coil-To fit

Instructions for fitting the ignition coil.

Section M4 STARTER MOTOR

Covers starter motor testing, removal, dismantling, and bench testing.

Starter motor-To test in position

Procedure for testing the starter motor while installed in the car.

Starter does not crank the engine

Troubleshooting steps when the starter motor does not crank the engine.

Starter motor-To remove

Instructions for removing the starter motor.

Starter motor-To dismantle

Steps for dismantling the starter motor.

Brush gear and commutator-To service

Procedure for servicing the starter motor's brush gear and commutator.

Starter motor-Bench inspection

Examining starter motor components after dismantling.

Starter motor-To bench test

Procedure for bench testing the starter motor.

Section M5 ALTERNATOR AND REGULATOR

Covers alternator and regulator maintenance, testing, and dismantling.

Alternator

General description of the alternator's function and construction.

440 Regulator

Description of the transistorised regulator.

Important

Crucial precautions for working with the charging system.

Maintenance

Routine maintenance for the charging system.

Alternator-To test in position

Procedure for testing the alternator while installed in the car.

Alternator-To dismantle for electrical tests

Instructions for dismantling the alternator for electrical tests.

Alternator-Further dismantling

Steps for further dismantling of the alternator.

Brushgear-To inspect (see Fig. M26)

Inspection of the alternator brushgear.

Sliprings-To inspect

Inspection of the alternator slip rings.

Rotor-To test

Procedure for testing the alternator rotor winding.

Stator-To test

Procedure for testing the alternator stator windings.

Diodes-To test

Procedure for testing the alternator diodes.

Diode heatsink assembly-To renew

Instructions for renewing the diode heatsink assembly.

Bearings-To renew

Procedure for renewing alternator bearings.

Alternator-To assemble

Procedure for assembling the alternator.

Alternator Lucas Model 11 AC

Information on the Lucas Model 11 AC alternator.

Field isolating device

Description of the field isolating device.

Lubrication

Lubrication guidelines for alternator bearings.

Terminal connections

Ensuring terminal connections are secure.

Alternator-To test in position

Procedure for testing the alternator while installed.

Alternator-To remove

Instructions for removing the alternator.

Section M6 GENERATOR

Covers generator testing, removal, dismantling, and overhaul.

Testing in position

Procedure for testing the generator while installed.

Generator-To remove

Instructions for removing the generator.

Generator-To test

Procedure for testing the generator.

Generator-To overhaul

Steps for overhauling the generator.

Commutator-To skim

Procedure for skimming the commutator.

Field coils-To remove

Instructions for removing the field coils.

Field coils-To fit

Procedure for fitting the field coils.

Drive-end bearing-To remove

Instructions for removing the drive-end bearing.

Drive-end bearing-To fit

Procedure for fitting the drive-end bearing.

Commutator end bearing-To remove

Instructions for removing the commutator end bearing.

Commutator end bearing-To fit

Procedure for fitting the commutator end bearing.

Brushes-To bed in

Procedure for bedding in the brushes.

Brushes-To renew

Instructions for renewing the brushes.

Brush springs-To check

Procedure for checking brush spring pressure.

Section M8 INSTRUMENTS, INTERIOR LIGHTING AND ACCESSORIES

Covers instruments, interior lighting, and accessories.

Fuel/oil level indicator

Description and troubleshooting for the fuel/oil level indicator.

Fuel/oil level indicator-To remove

Instructions for removing the fuel/oil level indicator.

Fuel/oil level indicator-To fit

Procedure for fitting the fuel/oil level indicator.

Coolant temperature indicator

Information on the coolant temperature indicator.

Coolant temperature indicator-To remove

Instructions for removing the coolant temperature indicator.

Coolant temperature indicator-To fit

Procedure for fitting the coolant temperature indicator.

Section M9 INTERIOR SWITCHES

Details the removal and fitting of various interior switches.

Instrument illumination switch-To remove

Instructions for removing the instrument illumination switch.

Air conditioning switches-To remove

Procedure for removing air conditioning switches.

Heating and demisting switches-To remove

Instructions for removing heating and demisting switches.

Fuel/oil level and warning lamp test switch-To remove

Procedure for removing fuel/oil level and warning lamp test switches.

Petrol filler door switch-To remove

Instructions for removing the petrol filler door switch.

Parking lamp switch-To remove

Procedure for removing the parking lamp switch.

Heater blower switch-To remove

Instructions for removing the heater blower switch.

Hazard warning switch-To remove

Procedure for removing the hazard warning switch.

Rear window demister switch-To remove

Instructions for removing the rear window demister switch.

Radio receiver-To remove

Procedure for removing the radio receiver.

Section M10 RELAYS

Covers the relay box, relay types, and renewal procedures.

Cars fitted with refrigeration

Relay box components for cars fitted with refrigeration.

Cars not fitted with refrigeration

Relay box components for cars without refrigeration.

On the main printed circuit base

Relays located on the main printed circuit base.

Behind the front cover

Relays located behind the front cover of the relay box.

Relays-To renew

Instructions for renewing relays.

Head flick and coolant probe relays

Procedure for removing and fitting head flick and coolant probe relays.

Brake pressure (accumulator) relay

Procedure for removing the brake pressure relay.

Ignition warning lamp-Choke relay (if fitted)

Procedure for renewing the ignition warning lamp-choke relay.

Relay box-To remove

Instructions for removing the relay box assembly.

Relays-Electrically operated seats

Relays for electrically operated front seats.

Seat relays-To renew

Instructions for renewing seat relays.

Relays-To renew

Instructions for renewing relays for cars after serial number 6000.

Relays-Stoplamp failure warning (where fitted)

Details of the stoplamp failure warning relay.

Relays-To renew

Instructions for renewing stoplamp failure warning relays.

Section M11 WINDSCREEN WIPERS, MOTORS AND WASHERS

Covers wiper motor testing, adjustment, removal, assembly, and diagnosis.

'Lucas' 6 W wiper motor self-parking-To adjust

Procedure for adjusting the 'Lucas' 6 W wiper motor's self-parking function.

Maintenance-Wiper blades

Guidelines for maintaining and replacing wiper blades.

'Lucas' 6 W wiper motor-To measure light-running current

Procedure for measuring the light-running current of the wiper motor.

'Lucas' 6 W wiper motor-To dismantle (see Fig. M73)

Steps for dismantling the 'Lucas' 6 W wiper motor.

'Lucas' 16 W wiper motor-To assemble

Procedure for assembling the 'Lucas' 16 W wiper motor.

Brushes-To renew

Instructions for renewing brushes for the 'Lucas' 16 W wiper motor.

Brush springs-To check

Procedure for checking brush spring pressure on the 'Lucas' 16 W wiper motor.

Armature insulation-TO test (see Fig. M75)

Procedure for testing armature insulation.

Cable rack and tubing-To examine

Instructions for examining the cable rack and tubing.

Cable rack drive-To renew

Procedure for renewing the cable rack drive.

Anti-streak mechanism

Details of the anti-streak mechanism.

Windscreen washer jets-TO clean

Instructions for cleaning windscreen washer jets.

Washer unit-To maintain

Maintenance for the washer unit.

16 W wiper motor-Parking switch adjustment

Procedure for adjusting the parking switch on the 16 W wiper motor.

Procedure for Fault 1

Troubleshooting steps for Fault 1 related to wiper parking.

Procedure for fault 2

Troubleshooting steps for Fault 2 related to wiper parking.

Section M12 HORNS

Covers horn removal, adjustment, and testing.

Horns-To remove

Instructions for removing the horns.

Horns (WT 618 - Early cars)-To adjust

Procedure for adjusting early type WT 618 horns.

Horns (WT 7H - Late cars)-To test

Procedure for testing late type WT 7H horns.

Horn circuit (All types)-To test

Procedure for testing the horn circuit.

Section M13 ELECTRICALLY OPERATED WINDOW LIFTS

Details the removal, dismantling, inspection, and assembly of electric window lifts.

Electrically operated seat mechanism-To remove and dismantle

Instructions for removing and dismantling the electrically operated seat mechanism.

Electric window lift mechanism-To inspect

Inspection of electric window lift mechanism components.

Seat mechanism-To inspect

Inspection of seat mechanism components.

Seat mechanism-To assemble and fit

Procedure for assembling and fitting the seat mechanism.

Section M14 ELECTRICALLY OPERATED FRONT SEATS

Covers the removal, dismantling, and assembly of electric front seat mechanisms.

Electrically operated seat mechanism-To remove and dismantle

Instructions for removing and dismantling the electrically operated seat mechanism.

Electrically operated seat mechanism-To remove and dismantle

Instructions for removing and dismantling the electrically operated seat mechanism (Late cars).

Section M15 RADIO RECEIVER, CARTRIDGE PLAYER, LOUDSPEAKERS AND AERIAL

Covers removal and fitting of radio, cartridge player, speakers, and aerial.

Receiver-To remove

Instructions for removing the radio receiver.

Receiver-To remove

Procedure for removing the radio receiver (late cars).

Receiver fuse-To renew

Instructions for renewing the receiver fuse.

Radiomobile

Details for Radiomobile receivers.

Pye

Details for Pye receivers.

Motorola

Details for Motorola receivers.

Cartridge player-To remove

Procedure for removing the cartridge player.

Front loudspeaker-To remove

Instructions for removing the front loudspeaker.

Door loudspeaker-To remove

Procedure for removing the door loudspeaker.

Aerial-To trim

Instructions for trimming the aerial.

Receiver aerial-To remove

Procedure for removing the receiver aerial.

Section M16 LONG WHEELBASE CARS FITTED WITH CENTRE DIVISION

Details components specific to long wheelbase cars with a centre division.

Division console-To remove

Procedure for removing the division console.

Radio-To remove

Instructions for removing the radio.

Radio-To trim the aerial

Procedure for trimming the aerial.

Division glass lift switch-To remove

Instructions for removing the division glass lift switch.

Aerial switch-To remove

Procedure for removing the aerial switch.

Hot and cold air blowers switch-To remove

Instructions for removing hot and cold air blower switches.

Section M18 HEATER BLOWER MOTORS

Covers heater blower motor removal, impeller, and maintenance.

Heater blower motor-To remove

Instructions for removing the heater blower motor.

Heater blower motor-To remove

Procedure for removing the heater blower motor (late cars).

Heater blower motor-To fit

Instructions for fitting the heater blower motor.

Blower motor impeller (fan)-To remove

Procedure for removing the blower motor impeller (early cars).

Blower motor impeller (fan)-To fit

Instructions for fitting the blower motor impeller (early cars).

Blower motor impeller (fan)-To remove

Procedure for removing the blower motor impeller (later cars).

Blower motor impeller (fan)-To fit

Instructions for fitting the blower motor impeller (later cars).

Chapter N POWER ASSISTED STEERING SYSTEM

Section N1 THE STEERING COLUMN (early cars)

Details the removal, dismantling, assembly, and inspection of the early steering column.

Lower steering column-To remove

Procedure for removing the lower steering column linkage joints.

Lower steering column universal joint-To dismantle

Steps for dismantling the lower steering column universal joint.

Lower steering column universal joint-To inspect

Inspection of lower steering column universal joint components.

Lower steering column universal joint-To assemble

Procedure for assembling the lower steering column universal joint.

Lower steering column bonded coupling-To renew

Instructions for renewing the lower steering column bonded coupling.

Lower steering column-To fit

Procedure for fitting the lower steering column.

Section N2 STEERING COLUMN (later L.H.D. cars)

Details the removal, dismantling, assembly, and inspection of the later L.H.D. steering column.

Lower steering column-To remove

Procedure for removing the lower steering column linkage joints.

Lower steering column universal joint-To dismantle

Steps for dismantling the lower steering column universal joint.

Lower steering column universal joint-To assemble

Procedure for assembling the lower steering column universal joint.

Lower steering column rubber/bonded coupling-To renew

Instructions for renewing the lower steering column rubber/bonded coupling.

Section N3 STEERING PUMP (Hobourn Eaton) AND HOSES

Covers the removal, dismantling, inspection, testing, assembly, and fitting of the steering pump.

Steering pump-To remove

Instructions for removing the steering pump.

Steering pump-To test

Procedure for testing the steering pump's pressure and flow.

Steering pump-To dismantle and inspect

Steps for dismantling and inspecting the steering pump.

Steering pump hoses

Details of steering system hoses and pipes routing.

Steering pump fluid level-Routine check and correction

Procedure for checking and correcting the steering pump fluid level.

Filter element-To renew

Instructions for renewing the steering pump filter element.

Belt tension-To check

Procedure for checking the tension of steering and refrigeration pump belts.

Priming and filling the system

Procedure for priming and filling the power steering system.

Section N4 STEERING PUMP (Saginaw), FLUID COOLER AND HOSES

Covers removal, dismantling, assembly, fitting, and testing of the Saginaw steering pump.

Steering pump-To remove

Instructions for removing the steering pump.

Steering pump-To dismantle

Steps for dismantling the steering pump.

Steering pump-To inspect

Inspection of steering pump components.

Steering pump-To assemble

Procedure for assembling the steering pump.

Steering pump-To fit

Instructions for fitting the steering pump to the engine.

Section N5 THE STEERING BOX (all cars)

Covers steering box removal, dismantling, assembly, and adjustment.

Steering box rocker shaft seal-To remove (steering box in position)

Instructions for removing the steering box rocker shaft seal.

Steering box rocker shaft seal-To fit (steering box in position)

Procedure for fitting the steering box rocker shaft seal.

Steering box-To remove

Instructions for removing the steering box.

Steering box-Removal of major components

Steps for removing major components from the steering box.

Steering box housing, rocking shaft needle bearing and seals-To dismantle

Procedure for dismantling the steering box housing, bearings, and seals.

Steering box housing rocking shaft needle bearings and seals-To inspect

Inspection of steering box housing, bearings, and seals.

Adjuster plug assembly-To dismantle

Steps for dismantling the adjuster plug assembly.

Adjuster plug assembly-To inspect

Inspection of adjuster plug assembly components.

Adjuster plug assembly-To assemble

Procedure for assembling the adjuster plug assembly.

Stub shaft and valve

Description of the stub shaft and valve assembly.

Stub shaft and valve-To dismantle

Steps for dismantling the stub shaft and valve assembly.

Stub shaft and valve-To inspect

Inspection of stub shaft and valve components.

Stub shaft and valve-To assemble

Procedure for assembling the stub shaft and valve assembly.

Rocking shaft gear and rocking shaft cover-To inspect

Inspection of rocking shaft gear and cover.

Rack-piston and worm assembly-To dismantle

Steps for dismantling the rack-piston and worm assembly.

Rack-piston and worm assembly-To inspect

Inspection of rack-piston and worm assembly components.

Rack-piston and worm assembly-To assemble

Procedure for assembling the rack-piston and worm assembly.

Steering box-To assemble

Procedure for assembling the steering box.

Steering box-To fit

Instructions for fitting the steering box to the engine.

Aligning the steering box 'tight spot' to road wheel straight ahead position

Procedure for aligning the steering box tight spot.

Toe-in-To set

Procedure for setting the wheel alignment (toe-in).

Section N6 STEERING LINKAGE

Covers steering linkage removal, dismantling, and inspection.

Steering linkage-To remove

Instructions for removing the steering linkage.

Ball joints-To renew

Procedure for renewing the ball joints.

Steering idler/damper-To remove

Instructions for removing the steering idler/damper.

Steering idler/damper-To dismantle (see Fig. N39)

Steps for dismantling the steering idler/damper.

Steering idler/damper-To inspect

Inspection of steering idler/damper components.

Steering idler/damper-To assemble

Procedure for assembling the steering idler/damper.

Bearings, actuating lever, piston shaft-To inspect

Inspection of bearings, lever, and piston shaft.

Steering idler/damper-To assemble

Procedure for assembling the steering idler/damper.

Section N7 FAULT DIAGNOSIS CHART

Troubleshooting guide for power assisted steering system faults.

Excessive play in steering

Diagnosis and actions for excessive play in the steering.

Oil leaks

Diagnosis and actions for oil leaks from the steering box linkage.

Oil leaks from steering pump and reservoir (Hobourn Eaton)

Diagnosis and actions for oil leaks from the steering pump and reservoir.

Hoses and connections leaking

Diagnosis and actions for leaking hoses and connections.

Car pulls to one side or the other

Diagnosis and actions for vehicle pulling to one side.

Momentary increase in effort when turning wheel quickly to right or left

Diagnosis for momentary steering effort increase.

Heavy steering

Diagnosis and actions for heavy steering.

Steering wheel side play

Diagnosis for steering wheel side play.

Horn inoperative

Troubleshooting for inoperative horns.

Horn blows continuously

Diagnosis for horns blowing continuously.

Steering column noisy in operation

Diagnosis for noisy steering column operation.

Section N8 WORKSHOP TOOLS

Lists specialized tools for Chapter N components.

Chapter P TORQUE TIGHTENING FIGURES

TORQUE TIGHTENING FIGURES FOR STANDARD PARTS

Torque specifications for standard nuts and bolts.

TORQUE TIGHTENING FIGURES FOR SPECIAL PARTS

Torque specifications for special parts, including final drive and pedals.

FRONT AND REAR SUSPENSION AND DAMPERS

Torque figures for front and rear suspension and damper components.

HYDRAULIC PIPES AND FITTINGS

Torque specifications for hydraulic pipes and fittings.

BRAKE PUMP AND ACCUMULATOR

Torque figures for brake pump and accumulator components.

STEERING AND IDLER BOXES, CROSS-BEAM AND TRACK RODS

Torque specifications for steering components.

ENGINE

Torque specifications for various engine components.

4-SPEED AUTOMATIC GEARBOX

Torque specifications for automatic gearbox components.

SPEED CONTROL

Torque specifications for speed control components.

SEAT BELTS

Torque specifications for seat belt anchorages.

BODY

Torque specifications for body components.

ITEMS WHICH ARE NOT TO BE TORQUE TIGHTENED

List of components that do not require torque tightening.

Chapter Q EXHAUST SYSTEM

Section Q1 INTRODUCTION

General information on exhaust system types and configurations.

Exhaust system configurations

Illustrations of different exhaust system configurations by car model and year.

Section Q2 EXHAUST PIPES, SILENCERS and GRASS-FIRE SHIELDS (Single pipe, four box system)

Details removal, fitting, and inspection of exhaust pipes, silencers, and shields.

Grass-fire shields-To remove and fit

Procedure for removing and fitting grass-fire shields.

Exhaust pipes and silencers-To remove

Instructions for removing exhaust pipes and silencers.

Exhaust pipes and silencers-To fit

Procedure for fitting exhaust pipes and silencers.

Exhaust mount-To renew

Instructions for renewing exhaust mounts.

Exhaust pipes and silencers-To inspect

Inspection of exhaust pipes and silencers for misalignment or damage.

Section Q3 EXHAUST PIPES and SILENCERS (Twin pipe, six box system)

Details the twin pipe, six box exhaust system for Corniche cars.

Section Q4 EXHAUST MANIFOLDS

Covers exhaust manifold removal, fitting, and inspection.

Exhaust manifolds-To remove

Instructions for removing the exhaust manifolds.

Exhaust manifolds-To inspect

Inspection of exhaust manifolds for distortion.

Exhaust manifolds-To fit

Procedure for fitting the exhaust manifolds.

Chapter R WHEELS AND TYRES

Road wheels-To remove

Instructions for removing road wheels.

Road wheels-To fit

Procedure for fitting road wheels.

Wheel discs

Information on the two types of wheel discs fitted.

Tyre-To remove

Instructions for removing tyres from wheels.

Tyre-To fit

Procedure for fitting tyres to wheels.

Tyre pressures

Recommended tyre inflation pressures for various models and conditions.

Studs

Information on tyre studs and their fitting.

Snow chains

Recommendations for types of snow chains and fitting precautions.

Kantenspur snow chains-To fit

Procedure for fitting Kantenspur snow chains.

Union S2 snow chains (see Fig. R15)

Information on fitting Union S2 snow chains.

Wheels raised

Procedure for raising rear wheels for snow chain fitting.

Wheels not raised

Procedure for fitting snow chains without raising wheels.

Cleaning snow chains

Instructions for cleaning snow chains after use.

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